Firecrackers are a vital element of cultural festivities that happen worldwide. However, the hazardous by-products they emit have a significant impact on environmental pollution, leading to the greenhouse effect and climate change. Aluminium powder serves as the fuel in the traditional flash powder mixture, nitrate of potassium serves as an oxidizing agent, and sulphur acts as the igniter at exact concentrations. The presence of sulfur in the flash powder mixture is critical as it acts as an igniter, contributing to the formation of sulfur dioxide, which can cause environmental harm. We carried out an experiment employing
Sargassum wightii
brown seaweed powder as a replacement for sulphur at specific amounts to lessen the effects of sulphur in flash powder. We discovered that
Sargassum wightii
brown seaweed powder may replace up to 50% of the sulphur significance in the flash powder mixture without impairing the flash powder's traditional performance. Our experiments included impact and friction sensitivity, SEM, and FTIR analyses to evaluate the improved flash powder composition. The results revealed that the modified flash powder mixture SP5 and SP10 emits less emission by 12% and 21%, and produces similar noise performance of 108 and 107 dB(A) to the normal flash powder composition (SP), affirming that the SP10 flash powder is a viable alternative. Moreover, in our relentless pursuit to mitigate the detrimental effects on our environment, we have ingeniously introduced a novel product—the Chinese cracker made from vegetable waste paper. Not only does this innovative solution address concerns regarding land pollution, but it also presents a sustainable approach to consumer goods.