To
reduce environmental pollution and waste of resources, it is
very important to recycle valuable materials in silicon slurry waste
(SSW). We report a novel method for the rapid preparation of SiC nanowhiskers
by spark plasma (SP) assisted thermal treatment using SSW as the silicon
source. In the preparation process, coir fibers were used as the carbon
source and whisker growth substrate. At 1100–1300 °C,
carbon-rich tadpole-like 3C–SiC whiskers with Fe catalyst caps
were prepared by the vapor–liquid–solid growth mechanism.
At 1400–1600 °C, carbon-rich, stick-like 3C–SiC
whiskers without Fe catalyst caps with aspect ratios of about 40,
and diameters of about 50 nm were prepared by the vapor–solid
growth mechanism. The SiC whiskers grew along the [111] direction
on the (111) plane at different temperatures. At the optimum temperature
of 1500 °C, the silicon in SSW reacted completely, and SiC whiskers
with good morphology were prepared. Furthermore, the photoluminescence
(PL) spectra of SiC whiskers showed strong blue-violet emission at
450 nm. Accordingly, this study provides an environmentally friendly
method for preparing SiC whiskers.