On-site hydrogen generation from water by using silicon is of potential interest in fuel cell applications. However, mass production of water-reactive Si remains a challenge. This work indicates that Si prepared by molten salt electrolysis has potential applications in H 2 production. Solid SiO 2 powders were electrochemically converted to nano-sized Si wires in molten CaCl 2 . The electrolyzed Si wires rarely or slowly react with water at 25 °C, but react with water at 80 °C intensively with continuous gas formation. The results indicate that the electrolyzed Si is water-reactive, and the reactivity is sensitive to the water temperature. Such unique property is highly advantageous for safe handling of Si at room temperature as well as controllable generation of H 2 . This work suggests that molten salt electrolysis of solid SiO 2 may be a solution for the mass production of water-reactive Si and subsequent H 2 generation.