2021
DOI: 10.1021/acsami.1c05547
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Flexible Materials for High-Resolution 3D Printing of Microfluidic Devices with Integrated Droplet Size Regulation

Abstract: We develop resins for high-resolution additive manufacturing of flexible micromaterials via projection microstereolithography (PμSL) screening formulations made from monomer 2-phenoxyethyl acrylate, the cross-linkers Ebecryl 8413, tri­(propyleneglycol) diacrylate or 1,3,5-triallyl-1,3,5-triazine-2,4,6­(1H,3H,5H)-trione, the photoabsorber Sudan 1, and the photoinitiator diphenyl­(2,4,6-trimethylbenzoyl)­phosphine oxide. PμSL-printed polymer micromaterials made from this resin library are characterized regarding… Show more

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Cited by 27 publications
(13 citation statements)
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“…The flexible resins used in 3D printing are UV-curable elastomers characterized by a low modulus of elasticity and low Shore hardness, but with higher flexibility, elongation at break, and elastic rebound 36) . The mechanical behavior of photocurable resins used for additive manufacturing can be controlled by modifying their composition which is based on liquid monomers, oligomers, and photoinitiators 7,37,38) . Patel et al 36) were able to increase the stretchability of a printable elastomer up to 1,100% by mixing a monofunctional monomer of epoxy aliphatic acrylate (EAA) with aliphatic urethane diacrylate (AUD) oligomer at different ratios.…”
Section: Discussionmentioning
confidence: 99%
“…The flexible resins used in 3D printing are UV-curable elastomers characterized by a low modulus of elasticity and low Shore hardness, but with higher flexibility, elongation at break, and elastic rebound 36) . The mechanical behavior of photocurable resins used for additive manufacturing can be controlled by modifying their composition which is based on liquid monomers, oligomers, and photoinitiators 7,37,38) . Patel et al 36) were able to increase the stretchability of a printable elastomer up to 1,100% by mixing a monofunctional monomer of epoxy aliphatic acrylate (EAA) with aliphatic urethane diacrylate (AUD) oligomer at different ratios.…”
Section: Discussionmentioning
confidence: 99%
“…SLA-based manufacturing of constructs with microfluidic features were reported as early as 2014 . Now, with optimized SLA printing parameters and instrumentation (e.g., irradiation characteristics, light source path, digital micromirror device (DMD) pixel number), researchers could easily achieve sizes smaller than 100 μm for features such as 3D microchannels and even microneedles. , In addition, with the increasing availability of SLA-processable materials that match the optical and physical properties of PDMS, , SLA can potentially rival traditional soft lithography in fabricating on-chip microdevices that would be used for in vitro cellular studies.…”
Section: Emerging Technologies For Structuring Microfluidic Devices A...mentioning
confidence: 99%
“…With this approach, complex and even freestanding 3D structures were realized in microfluidic devices, which is a key feature of the method. [ 209 ] However, 3D printing was not exploited for the creation of hydrogel microvalves in microfluidic devices so far.…”
Section: Hydrogel Microstructuring and Integration Into Microfluidicsmentioning
confidence: 99%