Fully coupled numerical analysis for induction skull melting technology applied for metallic glass component alloy

Zhang, Chaojun; Zhang, Lunyong; Cao, Fuyang; Jin, Zhishuai; Cao, Guanyu; Gao, Ruishuai; Qiu, Ziao; Shen, Hongxian; Huang, Yongjiang; Sun, Jianfei

doi:10.1016/j.ijthermalsci.2023.108698

International Journal of Thermal Sciences

2024

DOI: 10.1016/j.ijthermalsci.2023.108698

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Fully coupled numerical analysis for induction skull melting technology applied for metallic glass component alloy

Chaojun Zhang,

Lunyong Zhang,

Fuyang Cao

et al.

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Optimizing energy efficiency in induction skull melting process: investigating the crucial impact of melting system structure

Zhang,

Cao

et al. 2024

Sci Rep

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Induction skull melting (ISM) technology could melt metals with avoiding contamination from crucible. A long-standing problem of ISM is that the low charge energy utilization and inhomogeneous fields have obstructed its application in many critical metal materials and manufacturing processes. The present work investigated the problem through the structure optimization strategy and established a numerical electromagnetic-field model to evaluate components’ eddy current loss. Based on the model, the effect of crucible and inductor structure on charge energy utilization, etc. was studied. Furtherly, the charge energy utilization was increased from 27.1 to 45.89% by adjusting the system structure. Moreover, structure modifications are proposed for enhancing electromagnetic intensity and uniformity, charge soft contact and uniform heating. The work constructed a basis for framing new solutions to the problem through ISM device structure optimization.

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Optimizing energy efficiency in induction skull melting process: investigating the crucial impact of melting system structure

Zhang,

Cao

et al. 2024

Sci Rep

View full text Add to dashboard Cite

show abstract

scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.

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Fully coupled numerical analysis for induction skull melting technology applied for metallic glass component alloy

Cited by 1 publication

References 19 publications

Optimizing energy efficiency in induction skull melting process: investigating the crucial impact of melting system structure

Optimizing energy efficiency in induction skull melting process: investigating the crucial impact of melting system structure

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