Game Changing Cementless Annular Isolation Improving Economical Returns in Deep Water Wells

Abstract

This paper will discuss a game-changing and innovative technology that enabled cementless annular isolation (liner to borehole) across the reservoir, removing the risk of previous experienced cost and time overrun from complex cement operations and securing the full economical return on the wells. The technology has been deployed in four Moho North Albian wells, drilled through a complex reservoir with highly laminated lithology requiring efficient zonal isolation for both acid treatment and water shut off. During the earlier field development, many cementing challenges were encountered that increased risk and cost and the ability to deliver effective isolation across the reservoir. Poor isolation leads to poor matrix acid stimulation, higher skin and a higher risk of water production. To address this the operator sponsored an industry challenge to achieve reservoir isolation with cost and risk reduction and to deliver overall efficiency gains. Through dialogue between the Operator and a leading service provider in Open Hole Zonal Isolation, a solution was identified that would effectively replace the cement across the reservoir with a metal expandable annular sealing system. Time for delivery was a key driver to meet the drilling schedule and materialize the cost and risk reductions on the remaining wells. A scope of work was completed that included extensive qualification, manufacture and field deployment. The solution has proven to deliver benefits that address several fundamental aspects which were associated with the cemented liners: Substantial reduction in risk and cost associated with drilling the extended rat hole (shoe track) into the highly pressurized water zone (+/- 100mMD)Removed the risk and cost for the additional run to under ream the 6 ½″ hole to 7 ¼″ (low-ROP)Provided more certainty for zonal isolation whilst delivering effective acid stimulation and maintaining the low skin values. The technology has many different applications within wells where conventional cement is challenged beyond its capabilities and inherently not fit for purpose, due to factors such as well trajectory, hole geometry, reservoir uncertainty, downhole environment (pressure, Temp, ECD) etc. Within these environments, the technology developed for Moho North adds a proven solution to the Operators toolbox, a technology that is already finding alternate applications and planned deployments.