HAIPO: Hybrid AI Algorithm-Based Post-Fabrication Optimization for Modern 3D NAND Flash Memory

Abstract

To successfully meet the various requirements of modern storage systems, NAND flash memory should be highly optimized by precisely tuning a huge number of internal operating parameters. Although 3D NAND flash memory succeeds in increasing the capacity of storage systems, its complex architecture and unique error behavior make such optimization a more difficult and time-consuming process during NAND manufacturing. In this paper, we introduce HAIPO, a novel methodology for post-fabrication optimization of NAND flash memory, which is an essential step in the manufacturing process of modern 3D NAND flash memory to simultaneously meet various requirements on reliability, performance, yield, etc. HAIPO is based on simple machine-learning approaches that consist of (i) a lightweight deep-learning (DL) model to generate initial device parameters and (ii) an evolutionary algorithm (EA) to explore device parameters automatically. To more effectively explore device parameters, we introduce three key guidelines for each generation in the EA: (1) domain-specific rules, (2) recent optimization results, and (3) online Bayesian simulation, respectively, to enable quick optimization for a huge number of device parameters within the limited product turnaround time (TAT). In addition, we integrate two optimization modules with HAIPO to improve optimization efficiency even in environments with severe process variation. We demonstrate the feasibility and effectiveness of HAIPO using real 320 3D TLC/QLC NAND flash chips, showing significant performance and reliability improvements by up to 8.8% and 12% on average, respectively, within a quite limited optimization TAT.