Hydrogen Induced Corrosion Cracking and Crevice Corrosion Behavior in Natural Sea Water of Super Duplex Seam Welded Tubes for Umbilicals Applications

Abstract

Umbilicals are important tubes assembly essentially used for subsea equipment controlling functions and fluid injection. Super duplex stainless steel 2507 (UNS 32750 / EN 1.4410) has been the historical grade used for its corrosion resistance and mechanical properties. The Oil and Gas industry is gradually working on the exploration and exploitation of offshore and deep offshore resources. These operating conditions lead to new philosophy in the design of subsea umbilicals, which are evolving to answer the needs of new functionalities. Recent years development supported by O&G operators, have seen innovative super duplex stainless seam welded tube solution being used for their high mechanical characteristics (YS0.2≥ 750 MPa; UTS≥ 900 MPa), tight dimension tolerances, and their ability to generate cost saving during installation. The specific metallurgical manufacturing route for the 2507 strip together with an efficient roll forming process and NDT control allows to obtained tubes for umbilicals which push the usual boundaries of utilization of this super duplex grades. In this paper, Hydrogen Induced Stress Cracking (HISC) behavior, possible failure mode of the super duplex stainless steel tubes exposed to cathodic protection in the termination unit, was extensively studied. A stress load of 110% YS0.2 was applied using a dead weight bench and the tubes performance was characterized after 500h of exposure in synthetic sea water under cathodic protection. Crevice corrosion is also a reported failure mode for umbilical tubes. Corrosion resistance of the 2507 seam welded tubes was also assessed in natural sea water in crevice conditions at open circuit potential (OCP). No failure was observed during the HISC testing in synthetic sea water after 500hours of exposure and no micro-crack was detected on the tubes after characterization. The metallurgical microstructure of the laser weld is not preferential initiation zone for crevice corrosion.