Accurate characterization of polymer-electrolyte fuel cells (PEFCs) requires understanding the impact of mechanical and electrochemical loads on cell components. An essential aspect of this relationship is the effect of compression on the polymer membrane's water-uptake behavior and transport properties. However, there is limited information on the impact of physical constraints on membrane properties. In this paper, we investigate both theoretically and experimentally how the water uptake of Nafion membrane changes under external compression loads. The swelling of a compressed membrane is modeled by modifying the swelling pressure in the polymer backbone which relies on the changes in the microscopic volume of the polymer. The model successfully predicts the water content of the compressed membrane measured through in-situ swelling-compression tests and neutron imaging. The results show that external mechanical loads could reduce the water content and conductivity of the membrane, especially at lower temperatures, higher humidities, and in liquid water. The modeling framework and experimental data provide valuable insight for the swelling and conductivity of constrained and compressed membranes, which are of interest in electrochemical devices such as batteries and fuel cells. † Current Address: W.L. Gore and Associates, 201 Airport Road, Elkton, MD USA ‡ Corresponding author. E-mail address: azweber@lbl.gov Tel: (510) 486-6308. * ECS Member.
IntroductionIonomer membranes used in polymer-electrolyte-fuel-cell (PEFC) applications are always subjected to mechanical constraints to some extent due to cell design and clamping loads to reduce contact resistances and seal cells using compression seals. Furthermore, swelling of the membranes due to water uptake results in compressive stresses during cell operation. [1][2][3] Compression in the cell is known to influence membrane stresses, [2][3][4][5][6] transport in gas-diffusion layers (GDL), [7][8][9] and cell resistance. 10 However, the effect of the constraints and mechanical loads on the membrane's water-uptake behavior is yet to be determined due to the difficulty of such measurement. Moreover, due to the lack of the experimental data on the swelling behavior of constrained membranes, mathematical models on water uptake cannot be fully validated. In this work, we aim to investigate how the constraints on the membrane affect its water-uptake behavior and other water-dependent transport properties such as conductivity.In a PEFC, the extent to which the membrane is deformed depends on a number of factors including, but not limited to, geometry of the cell (e.g. land/channel ratio), thickness and stiffness of the cell components (e.g. bipolar plates, gas-diffusion layers (GDLs)), and operating conditions (e.g., humidity). Thus, stresses and pressures in the membrane are not uniform; they depend on location, time, and component material properties. In addition, the membrane itself is subjected to a combination of constraints and mechanical loads: (i) interfacial con...