Improving element uniformity and mechanical properties of Al–Mg–Si alloy fabricated by twin roll casting with superheat melt treatment

Abstract

The effect of superheat melt treatment(SMT) on microstructure and properties of Al-Mg-Si alloy fabricated by twin roll casting(TRC) was analyzed using optical microscope, scanning electron microscopy, emission electron probe micro analyzer and transmission electron microscopy. SMT increased the subcooling degree of melt during TRC. The solidification microstructure with high dendrite density and small dendrite spacing was obtained. The second phase was evenly distributed between dendrites and the solute concentration gradient was decreased. Intergranular solute aggregation caused by Reynolds’ dilatancy in TRC slab was effectively suppressed. The homogeneous solute distribution of TRC slab with SMT can be realized by short-time homogenization heat treatment. The size of insoluble particles was greatly reduced. The complete decomposition of non-equilibrium eutectic phase increased the solute concentration in α-Al, which promoted the precipitation of precipitates during aging heat treatment. The tensile strength and yield strength of T6 slab were improved, while the uniform elongation are almost not decreased. The strength and uniform of slab in T4P state were both improved. The obtained results can help further shorten the production cycle of TRC slabs and improve mechanical properties.