Improving the reliability of mechanical engineering products by improving the precision analysis of dimensional chains

Introduction. Developing and adapting domestic technologies aimed at the maintenance and repair of foreign equipment is impossible without design documentation. The object of the study was the volumetric hydraulic drive Sauer-Danfoss of 90 series consisting of a hydraulic pump 90R100 and a hydraulic motor 90M100. The purpose of the study is to determine the nominal dimensions and permissible variations in dimensions of critical parts that affect efficiency of the foreign hydraulic drive. Materials and Methods. The first series of bench tests was devoted to finding the ranges of variation of significant factors influencing the volumetric efficiency. In the second series, there were constructed regression models and by using the steepest ascend method, there were determined the values of critical parts wear and clearances in the critical parts connections affecting efficiency of the hydraulic drive Sauer-Danfoss. The nominal values of dimensions and permissible variations in dimensions of the hydraulic drive critical parts were determined by the dimensional analysis method. Results. The bench tests made it possible to determine the ranges of changes in critical parts wear and clearances in the critical parts connections of volumetric hydraulic drives that affect the volumetric efficiency. There has been proposed and implemented a comprehensive approach to determining the nominal dimensions and permissible variations in dimensions of critical parts of foreign equipment units. This approach suggests a combination of experimental studies (bench tests) and the method of dimensional analysis. For the new volumetric hydraulic drive Sauer-Danfoss series 90 the following values are received: diameter of a hole in the cylinder block under the piston 22,7+0,006 mm, piston diameter 22,7–0,004 mm, diameter of a hole in the rear cover under the spool 9,5+0,004 mm, spool diameter 9,5–0,0025 mm. Discussion and Conclusion. There have been determined the nominal values of dimensions, permissible variations in dimensions of critical parts, and the values of technological clearances in the critical parts connections of the new volumetric hydraulic drive Sauer-Danfoss series 90 that affect its efficiency. The results obtained are the basis for the development of technology to restore the efficiency and increase the durability of the volumetric hydraulic drive units of foreign origin.

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Engineering support of mating surfaces operational properties in the compound forming tool elements with regard to specified pressmold life

Polskiy,

Abramov

2024

Science Intensive Technologies in Mechanical Engineering

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Design and technological concepts are viewed at the stages of designing, manufacturing and joining process providing for the required reliability (durability) of mold elements. Recommendations are given for rationing and achieving the parameters of accuracy and quality of mating surfaces, taking into account the formation of the necessary operational properties at the main stages of the product life cycle. The factors that have the greatest impact on ensuring the correct and accurate location of forming tool elements have been elicited. The concept of determining the actual contact area and calculating the scale parameter, which provides a contact interface degree specification for conjugated surfaces, is presented. The hypothesis of the formation of reliability indicators is found, taking into account the manufacturing capability and technical capacity of production with the introduction of correction of the upper and lower dimensional deviations included in the dimension chains and ensuring the pre-set accuracy parameters of the master link. The analysis of the operating conditions of the studied type of pressmold elements is carried out. The main operational properties that provide the required operating time for shaping part failures are identified and analyzed. Special attention is paid to the study of the structural features of such parts, a comparison of the integral and prefabricated structures is made, and also, contact stresses under the joining operation for the most promising of the latter are calculated for contact interface degree simulation. This will allow developing practical recommendations for any type of compound forming tool for the benefit of basic mechanical properties rate making, accuracy indicators, including deviation allowances in the correct geometric shape, including quality parameters of the surface layer at the designing stage,processing methods dispatch and modes setting at the manufacturing and testing stages and also suggesting the amount of static loading when assembling.

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Improving the reliability of mechanical engineering products by improving the precision analysis of dimensional chains

Cited by 3 publications

References 1 publication

Development of a Sealing Cup Selection Procedure for YAMZ Transmission Flange Sealing during Repair

Development of a Sealing Cup Selection Procedure for YAMZ Transmission Flange Sealing during Repair

Determination of Nominal Dimensions and Permissible Variations in Dimensions of Critical Parts of Foreign Machinery Units

Engineering support of mating surfaces operational properties in the compound forming tool elements with regard to specified pressmold life

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