Increasing Energy Efficiency and Flow Coefficient by Determining Fluid Behaviours with Computer Aided Design and CFD Analysis in Isolation Valves

Abstract

In this study, it was aimed to convey theoretical and practical development of the double eccentric butterfly valve, which would be the first in the sector, with highly efficient, saves energy, has a long life, and requires less maintenance. For this purpose, a prototype with lower weight and higher flow coefficient has been developed by the Computational Fluid Dynamics (CFD) method. Thanks to the use of computer aided design and simulation techniques, environmentally friendly and highly efficient valves have been produced, improving competitive conditions and an innovative product has been obtained in the sector. The design, CFD analysis, and casting simulation were carried out by Solidworks, ANSYS, and Anycasting computer programs respectively. At the same time, as a result of this study, a design suitable for an innovative production technique that leads to less energy and less waste has been obtained. Innovative material selection and casting techniques were used by optimizing the total material weight and valve cost.