Integrating Failure Mode, Effect and Criticality Analysis in the Overall Equipment Effectiveness Framework to Set a Digital Servitized Machinery: An Application Case

Sassanelli, Claudio; Carolis, Anna De; Terzi, Sergio

doi:10.1007/978-3-030-85902-2_16

Cited by 4 publications

(5 citation statements)

References 14 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…As elucidated in the paper titled "Integrating Failure Mode, Effect and Criticality Analysis in the Overall Equipment Effectiveness Framework to Set a Digital Servitized Machinery: An Application Case", it is established that the FMECA approach within OEE serves as a valuable reference for our research. The proposed methodology combining FMECA with OEE offers insights into improving machine functionality, preventing breakdowns, and delivering data-driven services, which aligns with the holistic optimization goals of our study [2].…”

Section: Introductionmentioning

confidence: 70%

Optimizing Auto Manufacturing: A Holistic Approach Integrating Overall Equipment Effectiveness for Enhanced Efficiency and Sustainability

Zehra,

Mirjat,

Shakih

et al. 2024

Sustainability

View full text Add to dashboard Cite

In the face of pandemic-induced emergencies and unpredictable natural disasters, industries are compelled to implement rescue plans to mitigate unexpected risks. In this context, Overall Equipment Effectiveness (OEE) is considered as a key metric, followed by sustainability efforts to manage unforeseen risks, encompassing social, environmental, and economic aspects. OEE is considered as a lean tool to determine the efficiency of equipment or processes on par with the world class OEE standard, i.e., 85%. Performance, Availability and Quality as three main drivers of OEE. This research study explores the implementation of OEE in conjunction with sustainability principles in an auto sector manufacturing firm, aiming to enhance operational efficiency and sustainability practices. The research involves a 12-week initial session from April to June 2022, followed by an analysis of July to September 2022, resulting in an impressive OEE value of 48%. Notable improvements in Availability (89.75%), Performance (72.68%), and Quality (73.82%) contribute significantly. The analysis reveals enhancements in scrap rework (17%), training (16%), maintenance (13%), material availability (12%), and production capability (11%). Achievements include improvements in green profile (25%), health and safety (20%), and energy efficiency (25%), along with reductions in carbon dioxide emissions (21%), waste management (17%), and scrap (15%). This research underscores the commitment of the case study industry to sustainable development and economic growth, showcasing significant enhancements in product quality and efficiency. The integration of sustainability principles into OEE initiatives is pivotal for modern industrial optimization. The study results highlight the profound significance of this synergistic relationship, particularly within the blending section, driving substantial positive outcomes in manufacturing processes and operational excellence. The implementation of sustainability efforts not only mitigates risks and fosters growth for automotive manufacturers but also yields environmental benefits. Based on findings of this study, a roadmap for automotive manufacturers is devised to achieve robust OEE while concurrently reaping economic and environmental rewards by employing sustainability principles.

show abstract

Section: Introductionmentioning

confidence: 70%

Optimizing Auto Manufacturing: A Holistic Approach Integrating Overall Equipment Effectiveness for Enhanced Efficiency and Sustainability

Zehra,

Mirjat,

Shakih

et al. 2024

Sustainability

View full text Add to dashboard Cite

show abstract

“…This transformative paradigm, characterized by the convergence of physical and digital systems, has reshaped traditional business models, redefined operational strategies, and revolutionized customer engagement. Companies are compelled to change their business models and provide more complex solutions to survive in this hybrid paradigm called Digital Servitization [9]. The dynamic nature of innovation has led to the emergence of four distinct but converging technologies: artificial intelligence, blockchain, cloud, and data analytics.…”

Section: Introductionmentioning

confidence: 99%

Transformation of Traditional Food and Beverage Industry with Industry 4.0 Approach: Case Study on Culinary Business in Bandung Area

Effendi,

Jasman,

Utami

et al. 2023

WSJEE

View full text Add to dashboard Cite

The advent of Industry 4.0 has precipitated transformative changes in traditional industries globally. This research investigates the impact of Industry 4.0 on the traditional food and beverage sector in Bandung, Indonesia, with a focus on technological adoption, operational efficiency, customer engagement, and business performance. Through a quantitative approach involving 121 culinary establishments, the study employs Structural Equation Modeling with Partial Least Squares (SEM-PLS) to analyze the complex interplay of these factors. The results indicate a positive and significant relationship between technological adoption and operational efficiency. Operational efficiency, in turn, correlates positively with customer engagement, leading to improved business performance. The study provides nuanced insights into the varied dynamics across different culinary segments and emphasizes the pivotal role of Industry 4.0 in shaping the competitive landscape of Bandung's culinary businesses.

show abstract

“…FMECA has been widely applied in several systems, such as wind turbine systems (Wang et al, 2021) and railway systems (Catelani et al, 2021). The integration model of FMECA with the OEE framework has been proposed by (Sassanelli et al, 2021). In contrast, the combination of the two methods has also been able to overcome the problems that occur in reducing the system's effectiveness (Antonius, 2021)and (Kristian et al, 2021).…”

Section: Introductionmentioning

confidence: 99%

Application of Overall Equipment Effectiveness and Failure Mode Efffect and Criticality Analysis Methods to Improve Machine Performance Effectiveness

Rahmawati,

Aldiansyah,

Yuliawati

et al. 2023

TJAIE

View full text Add to dashboard Cite

PT XYZ is a company that produces hot rolled coils (HRC) steel products. One of the machines used in the process is a rough mill machine in the milling process. The problem is downtime on the rough mill machine that disrupts the production process time. The purpose of this study is to determine the value of the effectiveness of the machine, find the largest losses that affect the value of the effectiveness of the machine, identify the cause of the biggest losses and provide recommendations for improvement steps. The methods used are overall equipment effectiveness (OEE), six big losses, and the failure mode effect and criticality analysis (FMECA). The results show that the average OEE value of PT XYZ is 80%, but this value was still not following the ideal standard. By identifying the six big losses, the most significant losses are reduced speed losses, with a total percentage value of 86% and an average time loss of 5,020 minutes. FMECA results obtain three components that cause the biggest losses: the engine motor, gearbox, and spindle. Recommendations for improvement include making and setting schedules, implementing predictive maintenance and preventive maintenance on rough mill machines, and regularly checking and replacing component spare parts.

show abstract

Integrating Failure Mode, Effect and Criticality Analysis in the Overall Equipment Effectiveness Framework to Set a Digital Servitized Machinery: An Application Case

Cited by 4 publications

References 14 publications

Optimizing Auto Manufacturing: A Holistic Approach Integrating Overall Equipment Effectiveness for Enhanced Efficiency and Sustainability

Optimizing Auto Manufacturing: A Holistic Approach Integrating Overall Equipment Effectiveness for Enhanced Efficiency and Sustainability

Transformation of Traditional Food and Beverage Industry with Industry 4.0 Approach: Case Study on Culinary Business in Bandung Area

Application of Overall Equipment Effectiveness and Failure Mode Efffect and Criticality Analysis Methods to Improve Machine Performance Effectiveness

Contact Info

Product

Resources

About