Large Eddy Simulation (LES) of Hydrogen Jet Flames and Finite Element Analysis of Thermal Barrier Coating

Abstract

A jet flame occurs when the release of flammable gas or liquid ignites, resulting in a long, intense, and highly directional flame. This type of fire is commonly associated with industrial incidents involving pipelines, storage tanks, and other pressurized equipment. Jet fires are a significant concern in the oil and gas industry due to the handling and processing of large volumes of flammable hydrocarbons under pressure. The new computational method presented here includes several aspects of hydrogen jet flame accidents and their mitigation: the CFD simulation of a hydrogen jet flame using the HyRAM code and Fire Dynamics Simulator (FDS) software 5.0 using a large eddy simulation (LES) turbulence model; the calculation of the gaseous mixture’s thermo-physical properties using the GASEQ thermochemical code; the calculation of convective and radiative heat fluxes using empirical correlation; and a heat transfer simulation on the pipe thermal barrier coating (TBC) using COMSOL Multiphysics software 4.2a during the heating phase. This method developed for the ceramic blanket was validated successfully against the previous experimental results obtained by Gravit et al. It was shown that a jet fire’s maximum temperature obtained using FDS software was similar to that obtained using GASEQ thermochemical software 0.79 and HyRAM software. The TBC’s surface temperature reached 1945 °C. The stainless steel’s maximal temperature reached 165.5 °C. There was a slight decrease in UTS at this temperature.