Method for manufacturing ergonomic bespoke external breast prostheses using low-cost computer-aided technology

Abstract

Purpose Breast cancer is the most diagnosed type of cancer in the world, and mastectomies to remove tumors are still common. An external breast prosthesis (EBP) can be used to minimize the asymmetry, due to the ablation. Some governments do not cover costs of that assistive technology, and women end up using socks and fabric pockets filled with seeds, to simulate the volume lost in the surgery. This study aims to offer to those women a decent solution, ergonomic, but still affordable. Design/methodology/approach The authors interviewed 20 mastectomized Brazilian women, listened to their relate and 3D scanned them, to give rise to personalized external lightweight breast prostheses. The authors used free software for computer-aided design and computer-aided manufacturing, and low-cost 3D printers. From the strategy of bespoke products, this study generalized the method, to conceive mass customized prostheses, in a compromise solution that reduces personalization, conserving the best features of design. Findings This study achieved a method to manufacture ergonomic, bespoke external breast prostheses, using low-cost technology. Previous literature made them using expensive scanners, software and printers. Research limitations/implications The authors validated this method during pandemic, which restricted the number of patients the authors could have access to. This impacted authors’ possibility to work on matching the color of the final product and real skin. The authors understood, though, that precision of color, in the final product, is challenging, because of the peculiar aspects of human skin. Originality/value Using the method the authors proposed, personalized external breast prostheses can be manufactured using low-cost resources, democratizing better quality of life for more breast cancer survivors.

Let’s Print an Ecology in 3D (and 4D)

“…Many other scientists and researchers, such as Hod Lipson, Neil Gershenfeld, Terry Wohlers, Elaine Cohen, and Jean-Claude André, have also made significant contributions, advancing various aspects of 3D printing through their work on specific mathematical modelling techniques. Some current applications involve characterizing the shear thinning behavior of inks by quantifying the degree of shear thinning and using mathematical models to predict the window of printer operating parameters within which Overall, each group of topics concerning 3D printing in an ecological context has the potential to contribute to a more sustainable manufacturing industry by reducing material and energy use and carbon emissions [6,[55][56][57]; conserving resources [7,58,59], repairing and upcycling [56,[60][61][62] and reducing waste generation [63][64][65][66]; facilitating the selection of eco-friendly materials [67][68][69][70][71]; and enabling decentralized and customized production processes [72][73][74], thus contributing to holistic assessments of environmental impacts. In the group of publications related to modelling, there is a significant emphasis on understanding printing conditions and the properties of various printed materials.…”