Bulk polycrystalline MgTi 2 O 5 has low coefficients of thermal expansion (CTE), high thermal shock resistance and high temperature stability. However, polycrystalline MgTi 2 O 5 generally includes extensive internal microcracks and hence it has poor mechanical properties. In this study, dense MgTi 2 O 5 samples with fewer microcracks were prepared by spark plasma sintering (SPS) of commercially available MgCO 3 (basic) and TiO 2 (anatase) powders at 10001200°C for 20 min under 2080 MPa in vacuum. The samples sintered above 1100°C were composed of MgTi 2 O 5 phase with trace intermediate MgTiO 3 . High relative density and flexural strength, 99.9% and 341.5 MPa, were obtained for the samples sintered at 1200°C under 80 MPa. This strength value is, to the best of our knowledge, the highest value among pseudobrookite-type ceramics. The bulk CTE values of the samples were almost identical for all samples, ³10 © 10 ¹6 K
¹1, which confirms the fewness of microcracks. ) and rather large in c-direction (³1520 © 10 ¹6 K
¹1). The low thermal expansion was found for bulk MgTi 2 O 5 ceramics due to the presence of extensive internal microcracks formed by thermal stress during the sintering. 1) They generally have poor mechanical properties due to the microcracks, and hence, the commercial applications have been limited. Kusuzyk and Bradt 5) reported the effects of grain size on thermal expansion anisotropy in MgTi 2 O 5 ; MgTi 2 O 5 powder was hot-pressed in a graphite die at 20.7 MPa and 1200°C for 1 h. Reported maximum flexural strength and density of the sintered parts were 116 MPa and 3.60 g/cm 3 (98.4% of theoretical), respectively. To the best of our knowledge, it was the highest flexural strength of MgTi 2 O 5 ceramics. However, this flexural strength is not sufficient for general structural applications.Among the pseudobrookite-type ceramics, aluminum titanate (Al 2 TiO 5 ) has been widely studied, 6),7) in particular on the improvement of the mechanical properties. Ohya et al. 7) reported the effect of some additives on microstructure and flexural strength of Al 2 TiO 5 ceramics. Al 2 TiO 5 5 wt % MgO powder was sintered at 13001400°C after CIP under 98 MPa. The maximum flexural strength was 181.4 MPa of the sample sintered at 1350°C. It was probably the highest flexural strength among pseudobrookite-type ceramics. However, this mechanical property is also not sufficient for typical structural applications. Moreover, Al 2 TiO 5 is thermodynamically metastable under 1200°C and it gradually decomposes into Al 2 O 3 and TiO 2 .
8)10)Spark plasma sintering (SPS) [or pulsed electric current sintering (PECS)] is effective for full densification.11) Compared with conventional sintering, SPS enables (1) rapid heating (³200°C/min), (2) densification at lower temperatures (and hence, less grain growth), (3) short sintering time and (4) enhanced mass transport (via electromigration). 12)14) Here, in this study, we report highly dense and strong pseudobrookitetype MgTi 2 O 5 . The samples were reactively sintered by SPS for...