Abstract. Planetary gearboxes are used widely and sudden failure of gearbox may cause large economic losses. Although vibration diagnostics is widely applied to detect failures in gears, planetary stages still create a problem, because of multiple modulated signals causing its vibration the signal of the faulted gear is masked by other well operating gears. The technique is required that would overcome the above problem and provide detection of any potential failures of planetary/differential gears, including planet driver cracking, assembling errors, etc.The paper considers the advanced technique that is capable to solve the problem. The authors discuss spatial-time approach to gear interactions in a planetary gearbox that are described by the impulse mesh model. As the tool for the above approach the Spatial Time Domain Distribution (STDD) is proposed. The paper discusses potential application cases for the spatial mesh model as estimation of dynamic loads distribution between any components of the planetary gear. Based on the results of analytical works the authors make the conclusion about STDD capability to become the basis of vibration diagnostic techniques for technical condition monitoring of planetary gearboxes in engineering and transport machines.Key words: vibration, modelling, data transformation, diagnostics, planetary gears.
IntroductionPlanetary gearboxes are used in different engineering and transport machines, including those applied in rural development. There is a wide range of such machines starting from widely used heavy excavators and trucks up to advanced automated guided vehicles (AGV) that distribute picked goods in robotized industrial greenhouses. Sudden failure of gearbox components, like ring sun, planets or its carrier may cause large economic losses as the above mentioned machines act as a link of united economic and industrial chain. For condition monitoring of such machines vibration diagnostic techniques have found the widest application. In regard to the gearbox, the principal task of vibration diagnostics is to detect in time fatigue cracks or any other failures caused by heavy loads or occasional factors. Planetary stages of gearboxes became the biggest issue because of its complicated vibration signature that contains multiple modulated signals. Different vibration analysis techniques developed over the last decades provide breakthrough in planetary gearboxes diagnostics. However, their wide application met some limitations.Many works consider diagnostic indicators of gear problems in frequency domain using spectral analysis [1], spectral characteristics of vibration signal [2], energy ratio based on difference spectra [3] and so called non-iterative deconvolution approach [4]. The Harmonic Index feature in [5] is defined as the amplitude sum of all apparent sidebands of a specific gear meshing harmonic of the raw data.To separate modulations in a planetary gearbox, a modulation signal bi-spectrum based sideband estimator was developed and used to achieve a sparse represent...