Multiscale Analysis of Surface Topography for Engineering Applications in the Casting Industry

Abstract

This paper presents the results of studies aimed at assessing the impact of the molding process on the variability of surface irregularities of casting models. This research was conducted using a selected multiscale method, i.e., wavelet transformation, in both discrete and continuous perspective. The test samples were made both based on traditional methods of manufacturing casting models, i.e., machining of aluminum and wood, as well as using three additive technologies. The impact of the forming process on the variability of the topography of the produced models was evaluated. This research comprehensively relates to the assessment of the applicability of additive technologies, which are increasingly used in various industrial areas, as well as the impact of the process on surface topography in relation to scale. The statistical assessment based on the ANOVA analysis demonstrated that it is possible to distinguish between the surfaces before and after a specific number of forming cycles. Studies have shown that the impact of the forming process is relatively small, mainly affecting the long-term irregularity components, and there are no functional dependencies in terms of the impact of the forming process on the variation in surface topography in relation to the manufacturing method or its parameters.