The catalytic mechanism and activation energies of metal chlorides RuCl 3 , AuCl 3 , and BaCl 2 for 1,2-dichloroethane (DCE)-acetylene exchange reaction were studied with a combination of density functional theory (DFT) calculations and experiments. Two reported reaction pathways were discussed and acetylene-DCE complex pathway was supported through adsorption energy analysis. The formation of the second vinyl chloride monomer (VCM) was proven to be the rate-determining step, according to energy profile analysis. Activity sequence of BaCl 2 > RuCl 3 > AuCl 3 was predicted and experimentally verified. Furthermore, reversed activity sequences of this reaction and commercialized acetylene hydrochlorination reaction were explained: the adsorption abilities of reactants are important for the former reaction, but chlorine transfer is important for the latter.When comparing with traditional acetylene hydrochlorination process, the newly reported Jiang-Zhong VCM process has outstanding advantages: (1) higher yield of main product due to reuse of byproduct DCE; (2) lower heat effect due to good balance of endothermic (DCE decomposition) and exothermic (acetylene hydrochlorination) reactions; (3) avoidance of corrosive HCl; and, (4) halved acetylene consumption and corresponding waste generated from coal-based acetylene production. The new route can be regarded as a combination of the coal and petroleum chemical industry and it opens up new possibilities for greener VCM production. However, the published results on this new route are notably limited and an instructive understanding is of great importance.Density functional theory (DFT) is becoming a very useful tool for computational material science and chemistry [8]. However, to the best of our knowledge, no DFT study has been reported for the new Jiang-Zhong VCM process, and the experimental exploration is also in the early stage. It is highly useful for guiding the rational development of novel DCE-acetylene exchange catalysts with the assistance of computational chemistry.In this work, the catalytic reaction mechanisms of RuCl 3 , AuCl 3 , and BaCl 2 for DCE-acetylene exchange reaction were studied in detail by DFT calculation. The experiments were further carried out and a high consistency between DFT calculations and experimental results was achieved. When comparing with the traditional acetylene hydrochlorination reaction, the reversed activity sequence was anticipated, which was explained by the differences in mechanisms. The work provided guidance for the deep understanding and screening methodology of catalysts for DCE-acetylene exchange reaction, which can accelerate the development of this green and highly efficient route for VCM production.