New Approach for Plasma Nitrocarburizing of Stainless Steels by a Modified Reactor Configuration Using a Plasma‐Activated Solid Carbon Precursor

Abstract

Stainless steel surfaces can be modified using plasma‐assisted thermochemical treatments to improve properties like hardness, wear, and pitting corrosion resistance. To specifically adjust the desired properties, a precise control of the produced treatment‐relevant gas species with regard to their type and concentration is essential. This requires the adjustment of the parameters for the generation of the gas species, being independent from heating parameters, as well as their real‐time measurement. Therefore, this study presents the use of a plasma‐activated solid carbon precursor in a cold‐wall reactor using active screen technology and in a modified hot‐wall reactor during plasma nitrocarburizing of austenitic stainless steel. In addition, the modified hot‐wall reactor combined with a compact laser‐based absorption spectroscopy sensor for real‐time monitoring and concentration evaluation of in‐site generated gas species. It is shown that implementing a plasma‐activated solid carbon precursor in a modified hot‐wall reactor enables adjustable generation of C‐containing gas species, particularly HCN, with high production yield by an independent power management. Therefore, HCN is produced independent from heating while the limitations arising during active screen technology using a carbon screen are avoided. The presented technological development thus opens up new possibilities for better control of the plasma nitrocarburizing treatments of steels.