Pyrolysis gas from polyolefinic plastic waste is a hydrocarbon-rich
feedstock for sustainable syngas production. The effect of Cr, Mo,
and W promoters on the activity of gasification slag-supported Ni
catalysts during the reforming of plastic pyrolysis gas was investigated
(polyethylene and polypropylene mixed feedstock, Ni:promoter molar
ratio = 4.5, 800 °C, steam-to-carbon molar ratio of 7). Based
on 3 h reforming tests, all catalysts showed stable conversion efficiency,
suggesting that gasification slag from municipal solid waste is a
promising replacement material for traditionally used alumina supports.
Moreover, the slag demonstrated good thermal stability and potential
for catalyst recycling, justifying the economic benefit of valorizing
the material. Interestingly, interaction between slags and promoters
is evidenced by the formation of CaWO4 and CaMoO4 phases, which may have an impact on the reforming activity of bimetallic
catalysts. Among the studied catalysts, the highest conversion efficiency
of hydrocarbon compounds (76%), highest H2 (122.65 mmol
Lfeed
–1) and CO (49.34 mmol Lfeed
–1) yields, and lowest coke deposition (0.06 wt
%) were demonstrated by the Ni–Mo catalyst. The superior performance
of Ni–Mo was accompanied by the growth of carbon nanotubes
via a tip-growth mechanism, which was not observed in other catalysts.
Spherical carbon nanocages and filamentous carbon nanofibers predominated
in coke deposits of Ni, Ni–W, and Ni–Cr. The high syngas
production efficiency of Ni–Mo could be attributed to the dispersion
of metal by the growing carbon nanotubes providing the reaction sites
for reforming and coke gasification reactions. Owing to these properties,
Ni catalyst promoted by Mo and loaded on a gasification support has
high potential for the syngas production from plastic pyrolysis gas.