Numerical Study on Effects of Structure Parameters and Operating Conditions on the Micro-Tubular SOFC Stack Performance

Abstract

A multi-physical field coupled three dimensional model of large-scale micro-tubular solid oxide fuel cell (MTSOFC) stacks was established in this study. The effects of structural parameters and operating conditions, namely configuration of the tube array, diameter, length, distance between tubes, the flow rate and flow path of air, on the stack performance were studied. The triangular array is more compact in space and can achieve higher volume specific power than the square array. However, the more concentrated arrangement also results in a higher local temperature and temperature difference, which is challenging for long-term stability. According to the simulation results, smaller tube diameter and distance between tubes lead to higher volume specific power, with the former having a marginal effect. A longer tube can reduce the axial temperature gradient, which is conducive to long-term operation stability. Increasing the air flow rate of the cathode is the most effective method to reduce the highest temperature. Furthermore, the co-flow arrangement is found to be more helpful to take away the heat generated by the stack than the counter-flow arrangement. Based on the simulation results, the structural parameters and operation conditions suitable for a large-scale micro-tubular SOFC stack are decided, considering the output power, long-term stability, and mechanical strength. The model is demonstrated as a powerful tool for the design and optimization of MTSOFC stacks. Key words: Micro-tubular SOFC Stack; Array Configuration; Structure Parameter; Operation Condition; Volume Specific Power