Abstract:In this work, from the MgO-enriched residue originated from ludwigite ore, value-added magnesium hydroxide sulfate hydrate (MHSH) whiskers were prepared via sulfuric acid leaching and leachate purification, followed by hydrothermal synthesis. During sulfuric acid leaching, 98.2% magnesium and 99.6% silica were removed under the optimal leaching conditions: sulfuric acid concentration of 40%, leaching temperature of 80 • C, leaching time of 90 min, and liquid to solid ratio of 4 mL/g. After purification of the acidic leachate via oxidation and precipitation to remove impurities including iron and aluminum, the Mg 2+ -rich solution was used to prepare magnesium hydroxide sulfate hydrate whiskers (5Mg(OH) 2 ·MgSO 4 ·2H 2 O, abbreviated as 512MHSH) via hydrothermal synthesis. Finally, 512MHSH whiskers were obtained with 30-100 µm in length, 0.5-1.0 µm in diameter and aspect ratio of approximately 100. The physicochemical characteristics of whiskers were further characterized by X-Ray Diffraction (XRD), Scanning Electron Microscopy-Energy Dispersive Spectroscopy (SEM-EDS), Fourier Transform Infrared Spectroscopy (FT-IR) and Thermogravimetry-Differential Scanning Calorimetry (TG-DSC).