Online multiaxial fatigue damage evaluation method by real‐time cycle counting and energy‐based critical plane criterion

Abstract

To realize online multiaxial fatigue damage assessment for the mechanical components in service, an online multiaxial cycle counting method is proposed coupled with the segment processing technique and Wang-Brow's relative equivalent strain concept. Meanwhile, considering all the stress and strain components, which contribute to the fatigue damage on the critical plane, a multiaxial fatigue damage model without any weight coefficients is also proposed in an equivalent form of shear strain energy. Then, an online fatigue damage evaluation method for multiaxial random loading is developed by combining with the proposed damage model and online cycle counting method. The experimental results showed that the proposed online cycle counting method can be successfully applied to the calculation of multiaxial fatigue damage under random loading. Moreover, the proposed online multiaxial fatigue damage evaluation method can provide satisfactory predictions. K E Y W O R D Slife prediction, multiaxial fatigue, random loading, real-time cycle counting

An Online Fatigue Damage Evaluation Method for Gas Turbine Hot Components

“…Traditional load handling methods, such as rainflow counting, horizontal crosscounting, and peak counting, all require traversing the complete load information before counting, and reconstructing the load spectrum to identify the maximum cycles as accurately as possible [8]. Therefore, they are not suitable for online applications, and the reconstruction of the load spectrum ignores the influence of load sequence on fatigue damage, which may lead to inaccurate assessment of the damage state at specific moments.…”