Optimisation of friction surfacing process parameters for a1100 aluminium utilising different derivatives of palm oil based on closed forging test

Aiman, Y.; Syahrullai, S.; Hamid, Mohd. Kamaruddin Abd.

doi:10.1007/s13399-022-03178-6

Cited by 4 publications

(9 citation statements)

References 31 publications

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Section: Introductionmentioning

confidence: 65%

“…Many scientists in the field of bio-tribology have lately taken an interest in palm kernel oil (PKO). Since PKO's friction performance during the four-ball test seems to be lower when compared to mineral oil, it has huge potential as an engine oil, as stated by Zulhanafi et al, 11 and this result incorporates a remarkable understanding by Aiman et al 12 We are aiming to use PMO as a new palm oil fractionation base as a metal forming lubricant. Previous research into the development of PMO as a bio lubricant has been limited in contrast to that of Palm olein, PKO, and PS.…”

Section: Introductionmentioning

confidence: 85%

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Modelling the Tribological Performance of Palm mid olein in Cold Forging Test using DEFORM-3D

Yahaya

Samion

Abidin

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part J:

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In the past, most metal-forming lubricants used mineral oils or other hazardous compounds as their primary foundation. Due to their non-toxic and biodegradable qualities, vegetable oils have the potential to replace mineral oil as a lubricant. Palm oil's byproduct is presently being researched as a biolubricant in order to expand its market beyond cooking oil. Modeling a finite element approach is one of the excellent predictions in tribological tests, notably in metal forming processes. The purpose of this paper is to serve as a modelling the metal forming process and demonstrate the use of palm mid olein as a biolubricant. The metal forming test is essential to the understanding of materials and engineering research because of the friction, wear behaviour, and deformation it produces. Utilizing aluminum (AA1100) as a specimen, this study compared the results of using palm oil-based metal forming oil to those of using commercial metal forming oil. In order to better understand the forging process, we analyse the material flow patterns of these parts at different die stroke levels. According to the findings, the friction of both tested experiment is slightly different where in ring compression test (RCT) test palm mid olein (PMO) has a higher friction ( m = 0.20 and μ = 0.0937) compare to commercial metal forming oil (CMFO) ( m = 0.15 and μ = 0.075) but in closed forging test, the friction PMO has found to be lower ( m = 0.39/μ = 0.159) compare to the CMFO ( m = 0.42/μ = 0.1675). From the investigated result also, PMO has a potential to be utilized as a metal forming lubricant.

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Section: Introductionmentioning

confidence: 65%

Section: Introductionmentioning

confidence: 85%

Modelling the Tribological Performance of Palm mid olein in Cold Forging Test using DEFORM-3D

Yahaya

Samion

Abidin

et al. 2022

Proceedings of the Institution of Mechanical Engineers, Part J:

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“…The decreased abrasion rate and friction may be attributed to the fact that plant-based lubricants, such as oil palm, are mostly constituted of triglycerides with diverse long-chain hydrocarbon fatty acids. Other than that, the most important factor in reducing wear and friction is the concentration of stearic acid inside the plant-based oil (Aiman et al , 2022). Based on these results, it seems that SO-lubricated surfaces may create a persistent protective coating due to the decreased quantity of unsaturated fatty acids present.…”

Section: Resultsmentioning

confidence: 99%

“…At a higher level of fractionation, many other types of palm oil are produced, including super olein (SO). In fact, there is a shortage of information on the tribological performance of these oils (Aiman et al , 2022).…”

Section: Introductionmentioning

confidence: 99%

Surface modification effect of aluminium block on the tribological performance for super olein

Yahaya,

Samion,

Abdul Hamid

2023

ILT

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Purpose The purpose of this study is to investigate the use of micro-pits technology to the problem of tribological performance in a sliding motion. Design/methodology/approach Vegetable oil is a sustainable and economically viable alternative to both mineral and synthetic oils, offering significant savings in both the cost of research and manufacturing. To solve the depriving issue and boost lubrication film thickness, the micro-pits on the surface may function as reservoirs that provide the oil to the contact inlet area. In this research, an aluminium block is used as the workpiece material in an evaluation of a through pin-on-disc tribotester. Lubricating oil in the form of super olein (SO) was used in the experiment. Findings The results show that the friction performance during a rubbing process between a hemispherical pin and an aluminium block lubricated with SO using aluminium alloy materials, AA5083, was significantly improved. Originality/value In this study, a material that breaks down called SO, which is derived from the fractionation of palm olein, was used to use a modified aluminium micro-pit sample that will serve as a lubricant reservoir in pin-on-disc tribotester. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2023-0200/

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“…Over the last two decades, researchers have dedicated a great deal of time and energy to studying the size influence on deformation behaviours in the forming process and improving the process across the board. Having a comprehensive understanding of these studies is crucial for advancing metal forming as a means of supporting component design and development and for bringing this micromanufacturing technique into the industrial world [3]. Some researchers have started to combine numerical analysis with experimental research.…”

Section: Introductionmentioning

confidence: 99%

Tribological in Metal Forming Process and the Use of Bio Lubricant as Metal Forming Lubricant: A Review

Y.,

S.,

A. H.

2023

Jurnal Teknologi

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Due to its low scrap, high production rates, and higher yield strength of cold-formed products following forming operation, cold metal forming methods stand out as the most beneficial method of metal forming. The use of metal forming process is one of the major aspects in manufacturing process and the utilised of lubricant is extremely vital. When referring to lubricants, the term "bio-lubricant" refers to a stock that is both renewable and biodegradable. Fats and oils, which are derived from fatty acids, may be reacted with alcohols to create esters. It is crucial for the economy, people, and the environment that lubricants be developed and used efficiently. For this article, we scoured the literature and analyzed the most up-to-date research on the topic of metal forming process improvement and the use of vegetable oil as a metal forming lubricant. This research intends as a case study and demonstrating the tribological analysis in metal forming process and the potential of using bio lubricant in the metal forming. Future manufacture of new oil blends from new and conventional oil sources will be offered to the market for a variety of economic and health concerns.

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Optimisation of friction surfacing process parameters for a1100 aluminium utilising different derivatives of palm oil based on closed forging test

Cited by 4 publications

References 31 publications

Modelling the Tribological Performance of Palm mid olein in Cold Forging Test using DEFORM-3D

Modelling the Tribological Performance of Palm mid olein in Cold Forging Test using DEFORM-3D

Surface modification effect of aluminium block on the tribological performance for super olein

Tribological in Metal Forming Process and the Use of Bio Lubricant as Metal Forming Lubricant: A Review

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