Optimization of atomization performance of external mixing air atomizing nozzle based on response surface agent model

Abstract

Based on the finding that the atomization performance of the nozzle is affected by its structural parameters, a combination of finite element analysis and structural optimization calculations is used. Finite element analysis was performed through the VOF (Volume of Fluid) module of Fluent software to determine the structural parameters affecting the performance of the atomizing nozzle. The liquid cyclone tank inclination, the length of the flat section at the gas outlet, and the mixing chamber outlet diameter were used as optimization factors. The atomization cone angle and fuel atomization circumferential distribution uniformity index were used as the evaluation indexes of atomization performance. An orthogonal experimental design was carried out based on the above. Proxy model for atomization cone angle and fuel atomization circumferential distribution uniformity index based on response surface method. The optimal structure of the nozzle was obtained by optimization calculation of the agent model by genetic algorithm. The results show that the atomization performance is optimal when the inclination angle of the liquid rotating tank is 42.9, the length of the flat section at the gas outlet is 3.3, and the diameter of the mixing chamber outlet is 5.0. The atomization cone angle increased by 23.07 % compared with the original model, and the fuel atomization circumferential distribution uniformity index decreased by 45.06 %. A new solution for the design of externally mixed air atomizing nozzles is provided.