Membrane-electrode-assemblies (MEAs) with electrospun nanofiber mat electrodes (0.10 mg/cm 2 Pt loading) and a Nafion 211 membrane were prepared and tested in a H 2 /air fuel cell at 100% and 40% relative humidity. The cathode binder was either neat poly(vinylidene fluoride) (PVDF) or a Nafion/PVDF blend (20 to 80 wt% Nafion) and the anode binder was Nafion with poly(acrylic acid). Polarization curves were recorded at 80 • C and ambient pressure before, intermittently, and after a carbon corrosion voltage cycling experiment. The Nafion/PVDF cathode MEA with the smallest amount of PVDF (80/20 Nafion/PVDF weight ratio) produced the highest maximum power at beginning-of-life (BoL), 545 mW/cm 2 at 100% RH, which was 35% greater than that for a conventional MEA with a neat Nafion binder. Carbon corrosion scaled inversely with cathode PVDF content, with a 33/67 Nafion/PVDF cathode binder MEA producing the highest end-of-life (EoL) power (330 mW/cm 2 ). MEAs with < 50 wt% PVDF in the cathode binder exhibited a power density decline during carbon corrosion, whereas the power increased during/after carbon corrosion for nanofiber cathodes with binders containing > 50 wt% PVDF due to favorable increases in the hydrophilicity of the carbon support and Pt mass activity, coupled with a lower carbon loss. The hydrogen/air proton-exchange membrane fuel cell is a promising candidate for emission-free automotive power plants, but issues remain regarding the high cost and durability of membrane-electrodeassemblies (MEAs).1 For commercialization, the Pt loading of fuel cell MEAs (particularly the cathode) must be reduced while maintaining high power output and the catalytic activity of the cathode for electrochemical oxygen reduction must be maintained during long-term operation with various power cycles and numerous stack start-ups and shut-down events.
2In a series of recent papers, Pintauro and coworkers have shown that an electrospun nanofiber cathode, composed of Pt/C particles and a binder of Nafion + poly(acrylic acid) (abbreviated as PAA) performs remarkably well in a hydrogen/air proton exchange membrane fuel cell.3-5 For example, a nanofiber electrode MEA with 0.055 mg Pt /cm 2 at the cathode and 0.059 mg Pt /cm 2 at the anode (Johnson Matthey Pt/C catalyst) produced more than 900 mW/cm 2 at maximum power in a H 2 /air fuel cell at 80• C, 100% RH, and high feed gas flow rates at 2 atm backpressure. 4 In a recent collaborative study between Vanderbilt University and Nissan Technical Center North America, Brodt et al. 5 showed that MEAs with an electrospun particle/polymer cathode generated high beginning-of-life power and also exhibited excellent durability, as determined from end-of-life polarization curves after an accelerated start-stop voltage cycling (carbon corrosion) test. Thus, after 1,000 simulated start-stop cycles, a nanofiber MEA with Johnson Matthey Pt/C catalyst and a binder of Nafion + PAA maintained 53% of its initial power at 0.65 V and 85% of its maximum power, as compared to a 28% power retention at 0.65...