Parameters optimization of pulsed laser cladding of steel 30KHGSN2A using a genetic algorithm

Abstract

The paperpresents the optimization of pulsed laser cladding of structural steel using a genetic algo-rithm. Using the ANSYS Workbench software, finite element modelling of laser cladding on a 30ХГСН2А steel substrate with an additive in the form of wire was conducted, considering the temperature dependence of the material's thermophysical properties. A surrogate model for pulsed laser cladding of 30ХГСН2Аsteel was developed employing a face-centered version of the central composite design experiment. The time inter-vals corresponding to the end time of the three fronts of the laser pulse and the diameter of the filler wire were considered as variable factors. The maximum temperatures in the treatment zone were used as re-sponses. In order to optimize pulsed laser cladding of 30ХГСН2А steel, the maximum temperature limit val-ues in the treatment zone were established for three moments of time that corresponded to the laser pulse fronts at the three points in the finite element model. A comparison was made between the parameters ob-tained from optimization and those derived from finite element modelling. When determining temperatures, the maximum percentage error of the results obtained via the genetic algorithm did not exceed 3.5 %