Quantitative Analysis of the Defect Dimension for Fracture Surface of Fracture Splitting Connecting Rod

Abstract

The fracture surface of con-rod is difficult to be quantitatively described due to its indented macro morphology. Thus, the range of fracture surface defect dimension has no uniform standard. In order to solve this question, 3D software about the digital fracture surface reconstruction was developed by combining the fracture splitting technology of con-rod with reverse engineering, which realized the reproduction of its morphology and completed the real area calculation of the surface. The results show that the fracture surface area processed by fracture splitting is 13.1% larger than that of the plane processed by machining. It represents that the defect dimension range of fracture surface is improved compared to empirical value without reducing the bearing capacity and usability.