Quantitative hardness‐carbon content‐microstructure correlation in normalized plain carbon steel

Abstract

Composition (carbon content) dependent critical structural evolution in correlation to hardness attained is judiciously investigated for plain carbon steel, the most widely used cost‐effective structural material, under normalizing treatment of industrial relevance involving non‐equilibrium still air cooling. The solid state phase transformation under non‐equilibrium still air cooling is conceived in terms of a logarithmic variation of eutectoid carbon content with the gross carbon content of steel in view of maintaining fixed maximum solubility of carbon in α‐iron with an assumption of the prevailing para‐equilibrium condition. Such a unique formulation for non‐equilibrium condition together with consideration of Hall–Petch type relationship and rule of mixture for two prime microconstituents (proeutectoid α‐ferrite and pearlite) finally results in a new mathematical relationship for chemical composition‐structure‐property correlation for the non‐equilibrium normalizing treatment readily practiced in industry. Indeed, a composition dependent structural refinement effect is established that is exemplified with the rise in hardness level in plain carbon steel under conventional normalizing treatment. Most importantly, the experimentally measured overall hardness values closely follow those obtained by the developed mathematical relationship, thereby meeting an ever‐needed requirement of direct determination of steel hardness of practical relevance from microstructural parameters.