Conspectus
Aliphatic polyesters based on long-chain monomers were synthesized
for the first time almost a century ago. In fact, Carothers’
seminal observations that founded the entire field of synthetic polymer
fibers were made on such a polyester sample. However, as materials,
they have evolved only over the past decade. This is driven by the
corresponding monomers becoming practically available from advanced
catalytic conversions of plant oils, and future prospects comprise
a possible generation from third-generation feedstocks, such as microalgae
or waste. Long-chain polyesters such as polyester-18.18 can be considered
to be polyethylene chains with a low density of potential breakpoints
in the chain. These do not compromise the crystalline structure or
the material properties, which resemble linear high-density polyethylene
(HDPE), and the materials can also be melt processed by injection
molding, film or fiber extrusion, and filament deposition in additive
manufacturing. At the same time, they enable closed-loop chemical
recycling via solvolysis, which is also possible in mixed waste streams
containing polyolefins and even poly(ethylene terephthalate). Recovered
monomers possess a quality that enables the generation of recycled
polyesters with properties on par with those of the virgin material.
The (bio)degradability varies enormously with the constituent monomers.
Polyesters based on short-chain diols and long-chain dicarboxylates
fully mineralize under industrial composting conditions, despite their
HDPE-like crystallinity and hydrophobicity. Fundamental studies of
the morphology and thermal behavior of these polymers revealed the
location of the in-chain groups and their peculiar role in structure
formation during crystallization as well as during melting. All of
the concepts outlined were extended to, and elaborated on further,
by analogous long-chain aliphatic polymers with other in-chain groups
such as carbonates and acetals. The title materials are a potential
solution for much needed circular closed-loop recyclable plastics
that also as a backstop if lost to the environment will not be persistent
for many decades.