Rice
straw cellulose was completely defibrillated via aqueous counter
collision (ACC) at a low energy input of 15 kWh/kg, then fractionated
by differential centrifugation into four increasing weight fractions
of progressively thinner cellulose nanofibrils (CNFs): 6.9% in 80–200
nm, 14.4% in 20–80 nm, 20.3% in 5–20 nm, and 58.4% in
less than 5 nm thickness. The 93.1% less than 80 nm or 78.7% less
than 20 nm thick CNFs yields were more than double those from wood
pulp by other mechanical means but at a lower energy input. The smallest
(3.7 nm thick and 5.5 nm wide) CNFs were only a third or less in lateral
dimensions than those obatined through ACC processed from wood pulp,
bamboo, and microbial cellulose pellicle. The less than 20 nm thick
CNFs could self-assemble into continuous submicron (136 nm) wide fibers
by freezing and freeze-drying or semitransparent (13–42% optical
transmittance) film by ultrafiltration and air-drying with excellent
mechanical properties (164 MPa tensile strength, 4 GPa Young’s
modulus, and 16% strain at break). ACC defibrillated CNFs retained
essentially the same chemical and crystalline structures and thermal
stability as the original rice straw cellulose and therefore were
much more thermally stable than TEMPO oxidized CNFs and sulfuric acid
hydrolyzed cellulose nanocrystals from the same rice straw cellulose.