SMED methodology applied to the deep drawing process in the automotive industry

Vieira, A.M.; Silva, F.J.G.; Campilho, R.D.S.G.; Ferreira, Luı́s Pinto; Sá, José Carlos; Pereira, Teresa

doi:10.1016/j.promfg.2020.10.197

Cited by 20 publications

(6 citation statements)

References 16 publications

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“…Según Vieira et al [15], la actualización del procedimiento permitió reducir a 7 min la tarea de "Programación de la máquina", que era la más significativa para el tiempo total de preparación, y con mayor repercusión para el tiempo de inactividad de la máquina. Contando sólo las operaciones realizadas con la máquina parada, se obtiene un tiempo de preparación interna de 16 min, el 55% del tiempo total.…”

Section: Resultados Bibliométricosunclassified

Single Minute Exchange of Die (SMED) to improve productivity in the industrial sector. A systematic review of the literature from 2012 to 2022.

Davalos Roman,

Luna Usquiano,

Miñan Olivos

et al. 2023

Proceedings of the 21th LACCEI International Multi-Conference for Engineering, Education and Technology (LACCEI 2023): “Leaders

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Objective: To know the bibliometric and engineering aspects regarding the management of the SMED tool to improve productivity from a systematic review between 2012 -2022. Methods: Using the keywords, a systematic search of articles in English and Spanish was carried out in the databases Scielo, Redalyc, Dialnet, DataScope, ScienceDirect, Elsevier, EBSCO, Core, Publisher and Google academic; published in the study period with a total of 10 databases. The evaluation of SMED tool management to improve productivity in industrial companies was carried out by analyzing engineering and diagnostic tools, as well as the effects on productivity in various industrial organizations. Result: Most of the research was conducted on the management of the SMED tool where 61% improved productivity in the industrial sector considering the review of 18 articles where 10 of them mention the importance of implementation and application of the SMED tool in industrial companies as it reduces preparation time and increases productivity. Conclusions: The SMED tool in industrial companies achieved a 42% improvement in time, 35% improvement in productivity, 15% improvement in costs and 8% reduction in wastage.

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Section: Resultados Bibliométricosunclassified

Single Minute Exchange of Die (SMED) to improve productivity in the industrial sector. A systematic review of the literature from 2012 to 2022.

Davalos Roman,

Luna Usquiano,

Miñan Olivos

et al. 2023

Proceedings of the 21th LACCEI International Multi-Conference for Engineering, Education and Technology (LACCEI 2023): “Leaders

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“…In this case, reductions of more than 50% in the setup time were obtained. Vieira et al [24] also applied SMED in production lines of pipes for automotive air-conditioning systems. In the stamping workstations, the setup time was decreasing the availability time, harming the OEE of the production lines.…”

Section: Discussionmentioning

confidence: 99%

Applying the SMED Methodology to Tire Calibration Procedures

Santos

Sousa

Silva

et al. 2022

Systems

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Due to the automotive industry’s strict demands, customers submit constant production pressure, leading to the adoption of new methodologies, techniques, and management ideas. The goal is always to minimise losses and waste. These demands also affect the maintenance department, which has to keep the balance between machines’ availability for production and ensuring that the machines’ proper running conditions translate into excellent-quality products. Thus, continuous improvement and correct management of maintenance activities are crucial for a company to maintain effective production, without defects, breakdowns, and accidents. Nevertheless, some maintenance activities should also prevent the degradation of equipment conditions in order to produce high-quality products. This paper presents an improvement of maintenance activities conducted on equipment that produces large tires. The main problems and technical difficulties of Machine Tolerance Check (MTC) activities are explored by analysing existing documents, internal knowledge, and changes to working methods. We discuss the implementation of the SMED (Single-Minute Exchange of Die) methodology in calibration procedures, as this method is commonly applied to machines’ setups to reduce downtime. At the end of the study, a 31% decrease in the duration of machine tolerance check activities was achieved, which led to a significant increase in the equipment’s availability.

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“…The third stage of the SMED methodology enables a reduction of up to 10% in changeover time. The posts have been reorganised, in accordance with the rules, as detailed in changeover time (Antosz, 2011;Monteiroa , 2019;Vieira, 2020).…”

Section: Literature Reviewmentioning

confidence: 99%

Analysis of the Possibility of Introducing the Reduction of Changeover Time of Selected CNC Machines Using the SMED Method

Oleksiak

Ciecińska

Ołów

et al. 2023

Production Engineering Archives

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The paper presents the results of improving the production process using the SMED method. The process improvement was carried out in a company in the construction industry, using a machine park consisting of CNC machines. The study evaluated the current state of changeover times for selected CNC machines and proposed a reduction in changeover times for the machine park analysed. By introducing changes to the changeover process on selected CNC machines, it was possible to minimise the changeover time by more than 20% on all the machines analysed. The proposed reorganisation of the CNC operators’ workstations resulted in a time reduction of approximately 61% for machine 1, 52% for machine 2 and 12% for machine 3. The installation of barcode readers on the profiles, on the other hand, made it possible to load the machining programmes into the CNC machines more quickly and resulted in a reduction in loading time of approximately 88% on average for each of the machines analysed.

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SMED methodology applied to the deep drawing process in the automotive industry

Cited by 20 publications

References 16 publications

Single Minute Exchange of Die (SMED) to improve productivity in the industrial sector. A systematic review of the literature from 2012 to 2022.

Single Minute Exchange of Die (SMED) to improve productivity in the industrial sector. A systematic review of the literature from 2012 to 2022.

Applying the SMED Methodology to Tire Calibration Procedures

Analysis of the Possibility of Introducing the Reduction of Changeover Time of Selected CNC Machines Using the SMED Method

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