Some aspects of measuring maintenance performance in the process industry

Arts, Rudi Hendricus petrus martinus; Knapp, Gerald M.; Mann, Lawrence

doi:10.1108/13552519810201520

Cited by 60 publications

(43 citation statements)

References 1 publication

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“…Aktivitas Perawatan dilakukan untuk memastikan agar proses manufaktur dapat beroperasi secara efektif dan efisien dengan jalan memperbaiki, mengganti, menyesuaikan dan memodifikasi semua mesin dan peralatan sesuai dengan kebutuhan produksi (Arts et al, 1998;Parida dan Kumar, 2006). Proses manufaktur yang efektif dan efisien pada akhirnya akan berdampak terhadap tingkat produktivitas, kualitas, dan kepuasan pelanggan sesuai dengan yang diharapkan.…”

Section: Manajemen Perawatan Mesinunclassified

Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

Yuliandra

Jaeba

2017

JRSI

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Maintenance management is an important aspect that define success and sustainability of a manufacturing industry. The development of information technology give new possibilities to improve maintenance management performance. Data management with the help from information system will improve maintenance management effectiveness and efficiency. PT XYZ is an industry specialized in retreading tires service. Preliminary study on machinery maintenance process in PT XYZ showed that breakdown and maintenance data were not properly documented. This can generate high cost for the company because maintenance scheduling cannot optimally determined and the cost incurred by repair and maintenance activities, and also the cost of lost production time cannot determined directly. Therefore PT XYZ need information system to improve their maintenance management efficiency. Information system designed in accordance with company need based on system survey and interview. The design of information system developed using Object Oriented Analysis (OOA) and Object Oriented Design (OOD) approach. The designed information system can help maintenance management implementation and related data management. The availability of repair and maintenance data can help factory supervisor to make decision related to maintenance activities such as parts needed and maintenance cost. Kata kunci: Perawatan mesin, sistem informasi, kinerja Abstrak Manajemen perawatan mesin merupakan aspek penting yang menentukan keberhasilan dan keberlanjutan suatu industri manufaktur. Perkembangan teknologi informasi memberikan peluang baru bagi peningkatan kinerja manajemen perawatan. Pengelolaan data dengan bantuan sistem informasi akan meningkatkan efektivitas dan efisiensi aktivitas manajemen perawatan mesin. PT XYZ merupakan perusahaan yang bergerak dalam jasa vulkanisir ban. Kajian awal terhadap proses perawatan mesin pada PT XYZ menunjukkan bahwa data kerusakan dan perawatan mesin belum didokumentasikan dengan baik. Kondisi ini berpotensi untuk merugikan perusahaan karena jadwal perawatan mesin tidak bisa ditentukan secara optimal dan biaya yang ditimbulkan oleh aktivitas perbaikan, perawatan dan terhentinya produksi tidak bisa ditentukan secara langsung. Oleh karena itu PT XYZ membutuhkan sistem informasi yang mampu meningkatkan efisiensi manajemen perawatan mesinnya. Sistem informasi dirancang sesuai kebutuhan perusahaan berdasarkan hasil survei sistem dan wawancara. Perancangan sistem informasi dilakukan menggunakan pendekatan Object Oriented Analysis (OOA) dan Object Oriented Design (OOD). Hasil perancangan sistem informasi dapat mempermudah pelaksanaan manajemen perawatan dan pengelolaan data-data terkait. Ketersedian rekapitulasi data kerusakan dan perawatan mesin membantu kepala pabrik untuk mengambil keputusan-keputusan yang berhubungan dengan aktivitas perawatan seperti jenis komponen yang diperlukan dan biaya perbaikan mesin.

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Section: Manajemen Perawatan Mesinunclassified

Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

Yuliandra

Jaeba

2017

JRSI

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“…In the past decades, as maintenance planning for the manufacturing processes becomes more and more important, some research has been done to consider the machine availability problem with maintenance as an availability constraint and study production scheduling models with maintenance operations based on different customer requirements (i.e., objectives) [12,13]. Adiri et al studied a production scheduling model with maintenance operations for a single machine.…”

Section: Literature Reviewmentioning

confidence: 99%

A joint model of production scheduling and predictive maintenance for minimizing job tardiness

Pan

Liao

2011

Int J Adv Manuf Technol

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As increasingly diverse tasks are being processed on single multi-functional machine, production scheduling has become a critical issue in the planning and management of manufacturing processes. However, the majority of production scheduling literature ignores machine availability and assumes that machine is available all the time. In reality, machines physically deteriorate with increased usage and time. Thus, there is an intense need for manufacturing industries to reduce unexpected breakdowns and remain competitive, and motivating maintenance operations should be integrated into production scheduling models. With the advancements in sensor and prognostic technologies, machine's condition can be monitored and assessed over time through conducting predictive maintenance. Hence, based on this scheme, this study proposes a single-machinebased scheduling model incorporating production scheduling and predictive maintenance. A machine's effective age and remaining maintenance life are introduced to describe machine degradation. Finally, a numerical example is given; the computational results show that this integrated scheduling model has better performance than those existing models, which proves its efficiency.

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“…However, today we face global competition, small profit margins, high safety awareness and strict environmental regulations. Therefore, more emphasis is placed on developing maintenance concepts (Arts et al, 1998). Nonetheless, it is always possible that a failure is allowed to occur and then repaired.…”

Section: Introductionmentioning

confidence: 99%

An Application of Analytic Hierarchy Process (AHP) and Sensitivity Analysis for Maintenance Policy Selection

et al. 2014

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Purpose: The purpose of this paper is to apply an analytic hierarchy process (AHP) for the evaluation/selection of maintenance policy. Methodology/Approach: The paper adopts a case study approach of selecting most appropriate maintenance policy in the case of Slovenian paper mill company. Several steps of the AHP method are used in order to structure the decisionmaking process. Five possible alternatives are considered: failure based maintenance, preventive maintenance, total productive maintenance, reliability centered maintenance and total quality maintenance. Findings: This paper proposes a framework for maintenance policy selection based on the AHP methodology. The framework was applied to select the most appropriate maintenance policy in a paper mill company. The results suggest that total quality maintenance is the most suitable concept for a paper machine. By performing a sensitivity analysis, it was revealed that the final outcome remained stable in all cases when the weights of the main criteria were increased for 25 percent. Originality/value: The paper contributes to the literature by providing a framework for decision-making process regarding the maintenance policy selection. In addition, this paper utilizes an exponentially weighted moving average (EWMA) chart for performing a consistency test. Moreover, a sensitivity analysis also presents an important implication of this study.

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Some aspects of measuring maintenance performance in the process industry

Cited by 60 publications

References 1 publication

Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

Perancangan Sistem Informasi Perawatan Mesin Pada PT XYZ

A joint model of production scheduling and predictive maintenance for minimizing job tardiness

An Application of Analytic Hierarchy Process (AHP) and Sensitivity Analysis for Maintenance Policy Selection

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