Intercalating
expanded polytetrafluoroethylene (ePTFE) reinforcements
and incorporating antioxidants (e.g., CeO2 and ZrO2) into perfluorosulfonic acid (PFSA) ionomers are typical
methods used to improve the physical and chemical durability of PFSA-based
proton exchange membranes, respectively. Nevertheless, these two popular
methods still suffer from respective inherent limitations, including
the poor interfacial binding between hydrophobic ePTFE and polar PFSA
ionomers and the migration and loss of incorporated antioxidants.
To solve these two issues simultaneously, we propose a solution based
on a surface sol–gel process, by which the deposition of ZrO2 coating on polydopamine-modified ePTFE skeletons not only
improves the interfacial bonding of the skeletons and PFSA ionomer
but also restrains the migration and loss of antioxidant additives.
The results show that the ZrO2-deposited ePTFE exhibits
improved hydrophilicity and the reinforced composite membranes based
on the modified ePTFE skeletons with one layer of ZrO2 coating
are endowed with superior proton conductivity, mechanical properties,
dimensional stability, and open-circuit voltage durability. In addition,
the stability of the ZrO2 coating on the ePTFE skeletons
is also verified.