Structural Design and Study of an Integrated Cutter System Based on Machine Operation

Abstract

In the process of shield tunneling, the cutter will inevitably be worn and damaged and will need to be replaced frequently. The low efficiency and high safety risk of traditional manual cutter change have prompted robotic cutter change to become the mainstream trend of current research. However, it is difficult to realize mechanical automation disassembly due to the existence of many fragmented parts and complex disassembly steps in the traditional cutter system. Therefore, this paper proposes an eccentric integrated cutter system, which greatly simplifies the disassembly process while retaining the excellent fastening structure of the traditional cutter system. The evaluation system of the cutter system was established through the analytic hierarchy process, and it was verified that the eccentric integrated cutter system has obvious superiority in realizing automated disassembly and assembly and, at the same time, that it has good structural strength. Finally, vibration experiments were carried out based on shield construction conditions. The experimental results show that after 14 h of continuous vibration, the residual preload ratio of the integrated cutter sample stabilized at more than 90%, which indicates good anti-loosening performance.