Study on thermal and mechanical behaviors of polypropylene grade 552R/Cloisite 15A nanocomposites suitable for yarn applications

Abstract

The investigation of polypropylene (PP)/clay nanocomposites has received considerable scientific and technological attention during the last decades due to their good mechanical and barrier properties. In the present article, the effects of adding Cloisite15A (C15A) nanoclay in polypropylene (PP) were investigated. PP nanocomposites were prepared by a direct melt mixing method. For better dispersion of C15A, 30 wt% of nanoclay masterbatch was first prepared by melt mixing of PP matrix and acrylic acid grafted PP oligomer (PP- g-AA) in a compounder, before being used to produce nanocomposites with 2 and 5 wt% of C15A. The aim of this work was to used nanoclay filled nanocomposites with suitable properties for cable application like good flame-retardant property; improve dye-ability and resilience of polypropylene. The XRD results indicated an intercalated layer structure for nanocomposites, The SEM examination showed satisfactory dispersion of nanoclay in 2 wt% of C15A and some degree of agglomeration in 5 wt% of C15A. DSC analysis indicated that C15A acts as a nucleating agent and increases crystallinity in the nanocomposite. TGA showed with increasing nanoclay, heat resistance was improved and degradation temperatures increased. Limiting oxygen index (LOI) tests showed increased flame retardancy from 25% for neat polypropylene t0 32.2% for nanocomposites of 5 wt% of C15A. The tensile modulus was improved from 423 MPa for neat polypropylene to 474 MPa for nanocomposites with 5 wt% of C15A. This result indicates that increasing C15A content had a suitable effect on the tensile properties. Melt spinning investigation on low oriented yarn (LOY), draw textured yarn (DTY), and fully drawn yarn (FDY) of 2 wt% C15A nanocomposite showed a reduction of linear density for FDY and an increase of the shrinkage. Furthermore, the obtained results for the improvement of dye-ability and compression resilience showed that PP/C15A is appropriate for textile products.

A Review on False-Twist Texturing

“…Protective photoluminescent particles can also be added in the PP masterbatch and the yarns can still be textured [112]. Other particles like Cloisite 15A can be added to PP to increase the thermal and mechanical properties of the DTY [113].…”

A Review on False-Twist Texturing

“…Protective photoluminescent particles can also be added in the PP masterbatch and the yarns can still be textured [113]. Other particles like Cloisite 15A can be added to PP to increase the thermal and mechanical properties of the DTY [114].…”

Effect of the Filler Modification on the Thermal and Mechanical Properties of Composite Polypropylene/Wollastonite Drawn Fibers

“…In order to increase the favorable intermolecular interactions, the surface modification of the additive particles, the modification of the polymer matrix, or both of them are required [ 12 ]. Although one of these procedures may be enough for polar polymers, for PP, both of them are usually utilized [ 17 , 18 , 19 ]. The grafting of PP chains with polar groups, such as maleic anhydride, results in more thermodynamically favored interactions with hydrophilic fillers, which, in turn, may result in better dispersion of the filler particles inside the polymer matrix, causing a significant improvement of composite’s properties [ 12 , 19 , 20 , 21 , 22 , 23 , 24 , 25 ].…”