Sustainable Manufacturing Performance Enhancement Using Lean Competitive Strategy: A Case Study in Plastic Molding Industry

Sari, Emelia; Marie, Iveline Anne; Rani, Farida; Satria, Ridha

doi:10.1145/3557738.3557842

Cited by 3 publications

(1 citation statement)

References 5 publications

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“…Lean production implements lean manufacturing principles to improve company performance by reducing the waste and variability that occurs in the manufacturing process [5]. Some previous studies have implemented the lean production system approach to enhance sustainability performance [6,7,8,9]. This study follows a similar approach.…”

Section: Introduction 1backgroundmentioning

confidence: 99%

Development of a Sustainable Lean Competitive Strategy in a Water Pump Company

Saraswati,

Sari,

Sekarwardhani

2024

SAJIE

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The manufacturing industry is currently experiencing a shift towards sustainability-driven practices and principles. Company X is one of those that want to improve their competitiveness in the manufacturing industry by implementing sustainability. However, this company experiences obstacles in its production process because production targets still need to be achieved owing to product defects that average 8.97%. This study used the sustainable lean manufacturing approach to help the company to achieve more competitive goals by reducing waste and pollution and creating more efficient production processes. The tools used in this research were process activity mapping (PAM), sustainable value stream mapping (SVSM), and the sustainability index (SI). Based on calculations with sustainability indicators, the company’s SI results amounted to 183%. The pProposed improvements were given to improve the company’s efficiency and to reduce its SI. After repairs had been made, the SI value was reduced to 118%. With the improvement in that value, production efficiency has also improved: the process cycle efficiency (PCE) value has become 90.49%, which means that the company’s production process has become more efficient.

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Section: Introduction 1backgroundmentioning

confidence: 99%

Development of a Sustainable Lean Competitive Strategy in a Water Pump Company

Saraswati,

Sari,

Sekarwardhani

2024

SAJIE

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How Lifecycle Assessment is Interrelated with Environmental or Sustainable Value Stream Mapping

Khamidov,

Costa,

Staudacher

2023

Lecture Notes in Mechanical Engineering

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Sustainable Lean Supply Chain to Minimize Waste in Solar Water Heater Production

Sari,

Amran,

Takari

et al. 2024

E3S Web Conf.

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The Solar Water Heater Production company is dedicated to manufacturing and supplying new and renewable energy. However, the company needs help in meeting its production targets. This research aims to address this issue by improving the supply chain flow by implementing a sustainable lean supply chain. The research process involves several steps: 1) identifying gaps in activities within the supply chain flow through value chain analysis, 2) determining the types of waste, 3) constructing an Ishikawa Diagram, 4) calculating the Sustainability Index (SI), and 5) implementing improvements. The research results indicate a 10% increase in process cycle efficiency after implementing improvements. Additionally, process activity mapping identified eight movements, 34 instances of waiting, five defects, and five behavioural activities. The calculation of the SI also showed improvement, improving from 142% to 121%. In conclusion, the research approach has successfully reduced waste and enhanced production efficiency. It has been achieved by integrating economic, social, and environmental factors into the improvement process, leading to successful manufacturing practices.

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Sustainable Manufacturing Performance Enhancement Using Lean Competitive Strategy: A Case Study in Plastic Molding Industry

Cited by 3 publications

References 5 publications

Development of a Sustainable Lean Competitive Strategy in a Water Pump Company

Development of a Sustainable Lean Competitive Strategy in a Water Pump Company

How Lifecycle Assessment is Interrelated with Environmental or Sustainable Value Stream Mapping

Sustainable Lean Supply Chain to Minimize Waste in Solar Water Heater Production

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