Vitrimers represent permanent and dynamic polymer networks
at the
same time. The combination of dynamic covalent bonds and widely available,
biodegradable, and biobased raw materials enables new polymers with
an excellent carbon footprint, mechanical properties, and outstanding
features in terms of multiple recycling methods, e.g., thermomechanical,
chemical, and biological reprocessing/reusability. Natural corn starch
granules have been surface-modified by an acetoacetylation reaction
without using any additional solvent and maintaining the inner semicrystalline
structure, giving a polyfunctional cross-linker for starch-reinforced
vitrimer composites. Vinylogous urethane vitrimer matrices were synthesized
by the condensation reaction of fully acetoacetylated glycerol and
different diamines, while glycerol and the diamines were deliberately
selected as potentially biobased raw materials. Seven different matrix
vitrimers were synthesized with a content of 0–70 wt % of modified
starch and investigated in terms of their thermal and mechanical properties.
In total, 20 elastomeric and thermosetting materials have been prepared,
exhibiting high elastic moduli of 2 GPa with short stress relaxation
times and a high content of modified starch up to 70 wt %. The composites
show low swelling ratios, suppressing the natural gelatinization of
starch in water. Moreover, suitable thermomechanical, chemical, and
enzymatic recycling methods for closed-loop cycles, remolding, reusability,
and biodegradability were developed.