Testing the dispersion behaviour and dispersion properties of textile dyes
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The history of research and development on synthetic dyes stretches back for 150 years. Major contributions to practical dyeing have been the provision of dye ranges for both natural and synthetic fibres of a sufficiently wide colour gamut to obtain a multitude of colours. Dye standardisation, with the associated analytical, testing and evaluation methods, has ensured that products are fit for purpose. Ecotoxicology has been a major issue for several decades, adding to the cost of research but improving the health and safety aspects of dyes. Developments in physical forms of dyes have been designed to improve health, safety, hygiene, ease of handling and accuracy in dispensing. Application research, in conjunction with dye users and machinery makers, has been a long‐established feature of the industry. This has resulted in improved, controlled and systematic dye application techniques, leading to shorter dyeing cycles, right‐first‐time (RFT) processing and a reduction in processing costs. Although dye making is now based mainly in Asia, it is hoped that R&D efforts will continue to ensure that products of the necessary quality and performance remain available.
The history of research and development on synthetic dyes stretches back for 150 years. Major contributions to practical dyeing have been the provision of dye ranges for both natural and synthetic fibres of a sufficiently wide colour gamut to obtain a multitude of colours. Dye standardisation, with the associated analytical, testing and evaluation methods, has ensured that products are fit for purpose. Ecotoxicology has been a major issue for several decades, adding to the cost of research but improving the health and safety aspects of dyes. Developments in physical forms of dyes have been designed to improve health, safety, hygiene, ease of handling and accuracy in dispensing. Application research, in conjunction with dye users and machinery makers, has been a long‐established feature of the industry. This has resulted in improved, controlled and systematic dye application techniques, leading to shorter dyeing cycles, right‐first‐time (RFT) processing and a reduction in processing costs. Although dye making is now based mainly in Asia, it is hoped that R&D efforts will continue to ensure that products of the necessary quality and performance remain available.
The article contains sections titled: 1. History, Economic Importance 1.1. Historical Dyeing Methods 1.2. Economic Importance of Textile Dyeing 2. Dyeing Technology 2.1. General 2.1.1. History 2.1.2. The Field of Dyeing Technology 2.1.3. Fundamental Principles of Dyeing 2.1.3.1. Dyeing Systems 2.1.3.2. Phases of Exhaustion Dyeing 2.1.3.3. Dyeing Phase (Dyeing Kinetics) 2.1.3.4. Equilibrium Phase 2.1.3.5. Dye Fixation, Improvement of Colorfastness 2.1.3.6. Sources of Further Process Data 2.2. Batchwise Dyeing (Bath Dyeing) 2.2.1. Fundamental Principles and Equipment 2.2.2. Theoretical and Technical Fundamental Principles 2.2.3. Circulating Machines (Stationary Goods, Circulating Liquor) 2.2.3.1. Systems and Functions 2.2.3.2. Loose Stock Dyeing Machines 2.2.3.3. Package Dyeing Machines (Cross‐Wound Packages) 2.2.3.4. Hank Dyeing Machines 2.2.3.5. Beam Dyeing 2.2.4. Circulating‐Goods Machines with Textile Storage (Winch Type) 2.2.4.1. System and Functions 2.2.4.2. The Winch Beck 2.2.4.3. Jet Dyeing Machines 2.2.4.4. Overflow Dyeing Machines 2.2.4.5. The Air Jet (“Airflow”) Dyeing Machine 2.2.5. The Dyeing Jigger 2.2.5.1. Normal (Direct) Jig Dyeing 2.2.5.2. Pad Jig Process 2.2.6. Special Bath Dyeing Equipment 2.2.6.1. Star‐Shaped Dyeing Frames 2.2.6.2. Machines for Dyeing Hanks of Yarn 2.2.6.3. Paddle Dyeing Machine 2.2.6.4. Rotary Dyeing Machine 2.2.6.5. Cabinet Dyeing 2.2.6.6. Hosiery Dyeing Machines 2.2.7. Automatic Control of Bath Dyeing 2.2.7.1. Aims 2.2.7.2. Functions of Automatic Control 2.2.7.3. Equipment Requirements 2.3. Continuous and Semicontinuous Dyeing 2.3.1. The Principal Stages of Continuous Dyeing 2.3.1.1. Dye Pickup 2.3.1.2. Intermediate Drying 2.3.1.3. Dye Fixation 2.3.1.4. Aftertreatment of the Dyed Fabric (Finishing) 2.3.2. Dyeing Plants 2.3.3. Continuous Dyeing of Yarn and Fiber 2.3.4. Automatic Operation of Continuous Dyeing Plants 2.3.4.1. Important Process Stages and their Automation 2.3.4.2. Technology of Automation 2.4. Laboratory Dyeing Techniques 2.4.1. Objectives 2.4.2. Laboratory Dyeing 2.4.2.1. Typical Laboratory Equipment 2.4.2.2. Small‐Scale Production Equipment 2.4.3. Laboratory Dyeing Technology 2.5. Techniques of Dispensing Products used in Dyeing 2.5.1. Dispensing of Dyes 2.5.2. Dispensing of Dye Auxiliaries 2.5.3. Dispensing of Chemicals 2.5.4. Preparation of the Initial Liquor Charge and its Replenishment 2.5.4.1. Batch Dyeing 2.5.4.2. Continuous Dyeing 2.6. Colorimetry 2.6.1. Measuring Instruments 2.6.2. Methods of Expressing Colorimetric Results 2.6.3. Developments in Colorimetry 3. Physical Properties of Textiles Important for Dyeing 3.1. Classification of Textile Properties 3.2. Fibers 3.3. Yarns 3.4. Fabrics 3.5. Makeup of Textiles for Dyeing 4. Dyeing of Cellulose Fibers 4.1. Dyeing with Reactive Dyes 4.1.1. Fundamentals 4.1.2. Dyeing Techniques 4.1.3. Special Processes and Development Trends 4.2. Dyeing with Direct Dyes 4.2.1. Applications and Properties 4.2.2. Dyeing Principle 4.2.3. Pretreatment of Substrates 4.2.4. Dyeing Parameters 4.2.5. Dyeing Techniques 4.2.6. Special Processes 4.2.7. Aftertreatment 4.3. Dyeing with Anthraquinone Vat Dyes 4.3.1. Chemistry of Vat Dyes 4.3.2. Vatting 4.3.3. Dye Absorption in the Exhaustion Process 4.3.4.
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