Supported
metal catalysts are widely applied in electrocatalysis
and heterogeneous catalysis. However, the agglomeration and/or sintering
of metal nanoparticles is still a big problem, which usually causes
the deactivation of these catalysts. Moreover, the inhomogeneity of
the exposed facets of metal nanoparticles hinders the establishment
of the structure–activity relationship of catalysts. Thus,
it is crucial to develop new strategies to prepare supported metal
catalysts with exposed specific metal facets that remarkably decrease
the agglomeration of metal nanoparticles and achieve superior metal
dispersion, especially in situations of high metal loading. In this
manuscript, an ultrathin palladium layer exposed to a Pd{111} facet
with an average thickness of 0.9 nm is grown on {001}-faceted anatase
TiO2 nanosheets to form the TiO2(001)@Pd(111)
facet composite catalyst by precise control of the reduction of palladium
precursors in the presence of CO at ambient temperature under mild
conditions. On one hand, well-dispersed ultrathin Pd metal with a
high metal loading of ∼31 wt % is achieved, which leads to
a much larger active surface area and improved atom utilization efficiency
as compared to the supported Pd nanoparticle catalyst, Pd/TiO2(001), prepared by the conventional impregnation method. On
the other hand, the maximized interface contact between the ultrathin
Pd layer and the TiO2 nanosheet improves the stability
of the ultrathin palladium layer and downshifts the Pd d-band center.
Therefore, the TiO2(001)@Pd(111) catalyst shows much higher
activity, stability, and CO tolerance as compared to Pd/TiO2(001) and commercial Pd/C(Aldrich) catalysts with similar palladium
loadings in the formic acid electro-oxidation reaction. This work
opens up an effective strategy to synthesize highly stable and active
supported ultrathin metal catalysts with exposed specific facets,
which also sheds light on enhancing the stability and activity of
Pd anodic catalysts in formic acid electro-oxidation.