Thermoplastic Composite Hot-Melt Adhesives with Metallic Nano-Particles for Reversible Bonding Techniques Utilizing Microwave Energy

Abstract

This study investigated the creation of nano-composites using recycled LDPE and added 7.5 wt% nanofillers of Al and Fe in two varying particle sizes to be used as hot-melt adhesives for reversible bonding processes with the use of microwave technology. Reversible bonding relates to circular economy enhancement practices, like repair, refurbishment, replacement, or renovation. The physical–chemical, mechanical, and dielectric characteristics were considered to determine the impact of particle size and metal type. Through the investigation of electromagnetic radiation absorption in the composites, it was discovered that the optimal bonding technique could potentially involve a frequency of 915 MHz and a power level of 850 × 103 W/kg, resulting in an efficient process lasting 0.5 min. It was ultimately proven that the newly created hot-melt adhesive formulas can be entirely recycled and repurposed for similar bonding needs.