Weather-dependent passive thermography and thermal simulation of in-service wind turbine blades

Abstract

To cope with the increase in the manufacturing and operation of wind turbines, wind farm operators need inspection tools that are able to provide reliable information while keeping the downtime low. Current inspection techniques require the wind turbine to be stopped. This work presents the current progress in the project EvalTherm, in which passive thermography is evaluated as a possible non-destructive inspection tool for operational wind turbine blades (WTBs). A methodology to obtain thermal images of rotating WTBs has been established in this project. However, the quality of the results is heavily dependent on various aspects such as weather conditions, information on the inspected WTB, damage history, etc. In this work, a section of a used WTB is simulated using finite-element modelling (FEM) as well as experimentally tested for evaluating the accuracy of the model. Such a model will provide insight into the potential thermal response of a certain structure (with specific material properties) in given weather (boundary) conditions. The model is able to provide satisfactory predictions of the temporal thermal response of the structure, as well as indicate what thermal contrast(s) transients result from artificial defects introduced in the structure.

Weather-dependency of the thermographic flow visualization of the laminar-turbulent transition on wind turbines

“…There are several NDT studies focusing on the solar excitation of wind turbine blades (Stamm andKrankenhagen 2022, Chaudhuri et al 2023). Worzewski et al (2016aWorzewski et al ( , 2016b analyzed the structures and defects of a still rotor blade under solar excitation in a two-part study.…”

Data Fusion and Ensemble Learning for Advanced Anomaly Detection Using Multi-Spectral RGB and Thermal Imaging of Small Wind Turbine Blades

“…It allows for a multi-dimensional analysis of the turbine blades, revealing not just the location (Where) but also the nature (What) of the potential issues [5]. Additionally, the use of thermal imaging in tandem with RGB imaging helps overcome some inherent limitations when these modalities are used individually, such as the sensitivity of thermal imaging to environmental conditions, which can lead to ambiguous results [6]. RGB images provide additional visual cues that help contextualize thermal anomalies and distinguish between true defects and false positives from reflective surfaces or variable temperatures [6].…”