Materials with three-dimensional micro- and nanoarchitectures exhibit many beneficial mechanical, energy conversion and optical properties. However, these three-dimensional microarchitectures are significantly limited by their scalability. Efforts have only been successful only in demonstrating overall structure sizes of hundreds of micrometres, or contain size-scale gaps of several orders of magnitude. This results in degraded mechanical properties at the macroscale. Here we demonstrate hierarchical metamaterials with disparate three-dimensional features spanning seven orders of magnitude, from nanometres to centimetres. At the macroscale they achieve high tensile elasticity (>20%) not found in their brittle-like metallic constituents, and a near-constant specific strength. Creation of these materials is enabled by a high-resolution, large-area additive manufacturing technique with scalability not achievable by two-photon polymerization or traditional stereolithography. With overall part sizes approaching tens of centimetres, these unique nanostructured metamaterials might find use in a broad array of applications.

We present a new class of architected materials that exhibit rapid, reversible, and sizable changes in effective stiffness.

Volumetric additive manufacturing (VAM) is an emerging approach to photo polymerbased 3D printing that produces complex 3D structures in a single step, rather than from layer-by-layer assembly. [1] This paradigm holds promise because it overcomes many of the drawbacks of layerbased fabrication, such as long build times and rough surfaces. VAM also augurs a broadening of the materials available for photopolymer 3D printing, having fewer constraints on viscosity and reactivity compared to layerwise printing. Indeed, though VAM has been demonstrated with extremely soft hydrogels, [2,3] it has relied until now almost exclusively on acrylate-based chemistry. [4] This is natural, because the oxygen inhibition of acrylate polymerization provides the threshold behavior required for VAM. However, acrylate chemistry is in general limiting due to the brittle and glassy properties of the resulting materials. Accordingly, extensive efforts have been made to identify and target specific soft, elastic acrylate formulations. [5-9] Introducing alternative crosslinking chemistries to the VAM realm, as well as AM more broadly, is highly desirable as an alternative method to gain access to a wider range of mechanical, thermal, and optical performance. [10-14] Thiol-ene-based polymers are one class of materials that have drawn significant attention owing to their controllable, tunable mechanical properties. [15-17] This is generally attributed to more uniform molecular networks in thiol-ene materials, resulting from the step-growth mechanism of the polymerization reaction. [18,19] Thiol-ene materials have already shown promise for applications including use in adhesives, electronics, and as biomaterials. [20,21] This work expands the versatility of volumetric AM by introducing a new class of VAM-compatible thiol-ene resins. We demonstrate the formulation of thiol-ene resins with the nonlinear threshold-type kinetics required for VAM and show bulk-equivalent performance in the resulting 3D printed parts, confirming the advantage of the layerless whole-part process. In our volumetric AM system, a 3D distribution of light energy is delivered to the resin vat by superimposing exposures from multiple angles, a method termed computed axial litho graphy (CAL) (Figure 1a). [2] The exposures are a sequence of projections calculated from 3D CAD models using algorithms from computed Volumetric additive manufacturing (VAM) forms complete 3D objects in a single photocuring operation without layering defects, enabling 3D printed polymer parts with mechanical properties similar to their bulk material counterparts. This study presents the first report of VAM-printed thiol-ene resins. With well-ordered molecular networks, thiol-ene chemistry accesses polymer materials with a wide range of mechanical properties, moving VAM beyond the limitations of commonly used acrylate formulations. Since free-radical thiol-ene polymerization is not inhibited by oxygen, the nonlinear threshold response required in VAM is introduced by incorporating 2,2,6,6-tetrameth...

No abstract

Compared to tedious, multi-step treatments for electroless gold plating of traditional thermoplastics, this communication describes a simpler three-step procedure for 3D printed crosslinked polyacrylate substrates. This allows for the synthesis of ultralight gold foam microlattice materials with great potential for architecture-sensitive applications in future energy, catalysis, and sensing.