Poly(ε-caprolactone)/clay nanocomposites were prepared by in-situ ring-opening polymerization of ε-caprolactone by using dibutyltin dimethoxide as an initiator/catalyst. A nonmodified Na+−montmorillonite and two montmorillonites surface-modified by dimethyl 2-ethylhexyl (hydrogenated tallow
alkyl) and methyl bis(2-hydroxyethyl) (hydrogenated tallow alkyl) ammonium cations, respectively, were
used. The evolution of molecular weights was followed in relation to silicate surface modification and
clay concentration. The alcohol-bearing organo-modified clay was a co-initiator for the polymerization
reaction and thus controlled the molecular weight of the PCL chains. Furthermore, the number-average
molecular weight of the growing PCL chains linearly increased with the monomer conversion. Nanocomposites were analyzed by small-angle X-ray diffraction, transmission electron microscopy, and
thermogravimetry. The clay dispersion depended on the structure of the alkylammonium used to make
the clay more hydrophobic. Exfoliated nanocomposites were formed when hydroxyl-containing alkylammonium was used; otherwise, intercalated structures were reported. Thermogravimetric analyses showed
a higher degradation temperature for the exfoliated structures than for the intercalated ones, both of
them exceeding the degradation temperature of unfilled poly(ε-caprolactone).
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