This two-part paper deals with the influence of high-pressure turbine (HPT) purge flows on the aerodynamic performance of turbine center frames (TCF). Measurements were carried out in a product-representative one and a half-stage turbine test setup. Four individual purge mass flows differing in flow rate, pressure, and temperature were injected through the hub and tip, forward and aft cavities of the unshrouded HPT rotor. Two TCF designs, equipped with nonturning struts, were tested and compared. In this first part of the paper, the influence of different purge flow rates (PFR) is discussed, while in the second part of the paper, the impact of the individual hub and tip purge flows on the TCF aerodynamics is investigated. The acquired measurement data illustrate that the interaction of the ejected purge flow with the main flow enhances the secondary flow structures through the TCF duct. Depending on the PFR, the radial migration of purge air onto the strut surfaces directly impacts the loss behavior of the duct. The losses associated with the flow close to the struts and in the strut wakes are highly dependent on the relative position between the HPT vane and the strut leading edge (LE), as well as the interaction between vane wake and ejected purge flow. This first-time experimental assessment demonstrates that a reduction in the purge air requirement benefits the engine system performance by lowering the TCF total pressure loss.
Since the experiment in turbulence research is of very high importance for evaluating turbulence hypothesis, turbulence measurements were carried out in a two-stage two-spool transonic turbine test rig at the Institute for Thermal Turbomachinery and Machine Dynamics in Graz in which the two rotors are counter-rotating with two different rotational speeds. For the current measurement campaign, triple hot-wire probes, which represent a very new measurement technique in this test rig, were used and their results validated with a fast response aerodynamic pressure probe. Based on the data measured with this device, turbulence intensities may be determined using a method developed by Persico et al. [1]. If the classical ensemble averaging procedure with only one trigger is applied, the periodic fluctuations of the other rotor will artificially increase the stochastic fluctuations. Therefore, the two trigger signals of the two rotors require a special analysis method, which was established at Graz University of Technology by Lengani et al. The results from this method will be compared to the classical triple decomposition, which uses only one trigger signal. With this analysis tool, it is not only possible to evaluate unsteady signals triggered by one of the two rotors but also the unsteady interactions of the rotors can be determined and investigated.
Since the experiment in turbulence research is of very high importance for evaluating turbulence hypothesis, turbulence measurements were carried out in a two-stage two-spool transonic turbine test rig at the Institute for Thermal Turbomachinery and Machine Dynamics in Graz in which the two rotors are counter-rotating with two different rotational speeds. For the current measurement campaign, triple hot-wire probes, which represent a very new measurement technique in this test rig, were used and their results validated with a fast response aerodynamic pressure probe (FRAPP). Based on the data measured with this device, turbulence intensities may be determined using a method called Fourier filtering. If the classical ensemble averaging procedure with only one trigger is applied, the periodic fluctuations of the other rotor will artificially increase the stochastic fluctuations. Therefore, the two trigger signals of the two rotors require a special analysis method, which was established at Graz University of Technology. The results from this method will be compared to the classical triple decomposition, which uses only one trigger signal. With this analysis tool, it is not only possible to evaluate unsteady signals triggered by one of the two rotors, but also the unsteady interactions of the rotors can be determined and investigated.
Reducing greenhouse gas emissions and high fuel expenses motivates manufacturers to design more efficient aircraft engines. Efficiency can be improved for directly driven jet engines through increased by-pass ratios for high propulsive efficiencies. This measure implies a change in the operating condition of the low-pressure turbine (LPT) towards lower rotational speeds at larger diameters. Turbine vane frames (TVFs) guide the airflow from the high-pressure turbine (HPT) to the LPT in the radial and circumferential direction. The TVF setup integrates turning vanes, and thus removes the need for a vane blade-row in the first LPT stage. Consequently, the TVF benefits the engine weight and length, resulting in efficiency gains. Experimental measurements have been conducted at the two-spool test rig at the Graz University of Technology, consisting of a single-stage HPT, the TVF, and the first LPT rotor. Engine-relevant flow conditions are achieved at the TVF inlet, including HPT tip clearance and purge air effects. Particle Image Velocimetry (PIV) was used to capture the flow field in between two struts of the TVF upstream of the splitter vanes. Flow data in the area of strong interactions between the HPT and the TVF was recorded and discussed in terms of aerodynamic performance. To reveal the unsteady behavior of the fluid, the flow field has been recorded for six serial stator-rotor positions. Two data sets of varying HPT purge flows were obtained to characterize the effect of purge air inside the measurement domain.
This paper focuses on the interaction between the last high-pressure turbine (HPT) stage purge flows and the intermediate turbine duct (ITD) in modern turbofan engines. Two state-of-the-art ITD concepts are analyzed in this work: the Turbine Center Frame (TCF), which is supported by symmetric strut fairings and generally adopted in conventional dual-spool engines; the Turbine Vane Frame (TVF), which features turning struts and splitters and is typical of geared turbofan engines. The measurement campaigns for both setups are carried out in the Transonic Test Turbine Facility (TTTF) at Graz University of Technology. The test vehicles consist of an HPT stage, the ITD (TCF or TVF) and the first LPT vane or blade row. All the HPT stator-rotor cavities are supplied with purge flows by a secondary air system, with independent mass flow and temperature control for each purge line. Five-hole probe data are acquired at the inlet and outlet sections of the ITDs, to characterize the aerodynamic flow field entering and leaving the duct. Seed gas concentration measurements are performed in the same planes, to track down the cavity air in the main stream and investigate its post-egress behavior. Finally, detailed post-test CFD results are presented to get additional insight into the flow phenomena developing through the strut passage.
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