Layered lithium nickel-rich oxides, Li[Ni(1-x)M(x)]O(2) (M=metal), have attracted significant interest as the cathode material for rechargeable lithium batteries owing to their high capacity, excellent rate capability and low cost. However, their low thermal-abuse tolerance and poor cycle life, especially at elevated temperature, prohibit their use in practical batteries. Here, we report on a concentration-gradient cathode material for rechargeable lithium batteries based on a layered lithium nickel cobalt manganese oxide. In this material, each particle has a central bulk that is rich in Ni and a Mn-rich outer layer with decreasing Ni concentration and increasing Mn and Co concentrations as the surface is approached. The former provides high capacity, whereas the latter improves the thermal stability. A half cell using our concentration-gradient cathode material achieved a high capacity of 209 mA h g(-1) and retained 96% of this capacity after 50 charge-discharge cycles under an aggressive test profile (55 degrees C between 3.0 and 4.4 V). Our concentration-gradient material also showed superior performance in thermal-abuse tests compared with the bulk composition Li[Ni(0.8)Co(0.1)Mn(0.1)]O(2) used as reference. These results suggest that our cathode material could enable production of batteries that meet the demanding performance and safety requirements of plug-in hybrid electric vehicles.

The high capacity of Ni-rich Li[Ni(1-x)M(x)]O(2) (M = Co, Mn) is very attractive, if the structural instability and thermal properties are improved. Li[Ni(0.5)Mn(0.5)]O(2) has good thermal and structural stabilities, but it has a low capacity and rate capability relative to the Ni-rich Li[Ni(1-x)M(x)]O(2). We synthesized a spherical core-shell structure with a high capacity (from the Li[Ni(0.8)Co(0.1)Mn(0.1)]O(2) core) and a good thermal stability (from the Li[Ni(0.5)Mn(0.5)]O(2) shell). This report is about the microscale spherical core-shell structure, that is, Li[Ni(0.8)Co(0.1)Mn(0.1)]O(2) as the core and a Li[Ni(0.5)Mn(0.5)]O(2) as the shell. A high capacity was delivered from the Li[Ni(0.8)Co(0.1)Mn(0.1)]O(2) core, and a high thermal stability was achieved by the Li[Ni(0.5)Mn(0.5)]O(2) shell. The core-shell structured Li[(Ni(0.8)Co(0.1)Mn(0.1))(0.8)(Ni(0.5)Mn(0.5))(0.2)]O(2)/carbon cell had a superior cyclability and thermal stability relative to the Li[Ni(0.8)Co(0.1)Mn(0.1)]O(2) at the 1 C rate for 500 cycles. The core-shell structured Li[(Ni(0.8)Co(0.1)Mn(0.1))(0.8)(Ni(0.5)Mn(0.5))(0.2)]O(2) as a new positive electrode material is a significant breakthrough in the development of high-capacity lithium batteries.