This article deals with specific polymer composites modified for the Fused Deposition Modelling (FDM) which is a 3D print technology. These two phase systems involve thermoplastic matrix filled with natural fibres. The crucial demand of this progressive technology is put on the accuracy of the semi-product formed into the filament shape. To reach the smooth production of 3D prototypes the filament should have a constant diameter. In the article, individual steps of the polymer composite pelletization and following pre-processing and processing activities are described. Among these steps the extrusion of the filaments belongs and subsequent print test on “RepRap” device accompanied by optimization of building parameters. Tensile specimens were chosen for print with regard to maps mechanical properties of this newly developed material which was the final stage of this work. Tensile test curves were then compared with those graphs which can be found for the material produced by conventional technologies such as injection moulding.

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Recently, polymers have become the fastest growing and most widely used material in a huge number of applications in almost all areas of industry. In addition to standard polymer composites with synthetic matrices, biopolymer composites based on PLA and PHB matrices filled with fibers of plant origin are now increasingly being used in selected advanced industrial applications. The article deals with the evaluation of the influence and effect of the type of surface modification of cellulose fibers using physical methods (low-temperature plasma and ozone application) and chemical methods (acetylation) on the final properties of biopolymer composites. In addition to the surface modification of natural fibers, an additional modification of biocomposite structural systems by radiation crosslinking using gamma radiation was also used. The components of the biopolymer composite were a matrix of PLA and PHBV and the filler was natural cellulose fibers in a constant percentage volume of 20%. Test specimens were made from compounds of prepared biopolymer structures, on which selected tests had been performed to evaluate the properties and mechanical characterization of biopolymer composites. Electron microscopy was used to evaluate the failure and characterization of fracture surfaces of biocomposites.

Efficient machining using wire electrical discharge machining (WEDM) technology is a compromise between cutting speed and resulting surface quality. Typical morphology of the surface machined by WEDM shows a plenty of craters caused by electrospark discharges produced during the cutting process. This work is focused on assessing the impact of machine setting parameters on quantitative and qualitative evaluation of the workpiece surface of aluminium alloy AlZn6Mg2Cu. Using metallography, the surface effects arisen during the process of wire spark erosion on cross-sections of preparations were studied. Using local spot EDX microanalysis, the chemical composition of the surfaces of the samples was studied. The attention was also paid to the highest height of profile of the craters, which were studied using 3D filtered images.

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