Worldwide volume production and consumption of engineered composite materials, namely fiber reinforced polymers (FRP), have increased in the last decades, mostly in the construction, automobile, aeronautic and wind energy sectors. This rising production and consumption have also led to an increasing amount of FRP waste, either end-of-life (EoL) products or manufacturing rejects. Taking into account the actual and impending EU framework on waste management, in which clear targets are set with concrete measures to ensure effective implementation, landfill and incineration will be progressively unavailable as traditional end-routes for this kind of waste. Recycling techniques and end-use applications for the recyclates have been investigated over the past twenty years, but even so, more cost-effective and feasible market outlets for the recyclates should be identified that meet both the economic and the environmental points of view. This paper is aimed at enclosing and summarizing an update overview regarding all these issues: current legislation, recycling techniques and end-use applications for the recyclates. Additionally, as a case study, the assessment of the potential improvements that could be made on the eco-efficiency performance (sustainability) of a typical FRP composite materials' industry by recycling and re-engineering process approaches is also reported.
a b s t r a c tIn this study, the effect of incorporation of recycled glass fibre reinforced plastics (GFRP) waste materials, obtained by means of shredding and milling processes, on mechanical behaviour of polyester polymer mortars (PM) was assessed. For this purpose, different contents of GFRP recyclates, between 4% up to 12% in weight, were incorporated into polyester PM materials as sand aggregates and filler replacements. The effect of the addition of a silane coupling agent to resin binder was also evaluated. Applied waste material was proceeding from the shredding of the leftovers resultant from the cutting and assembly processes of GFRP pultrusion profiles. Currently, these leftovers as well as non-conform products and scrap resulting from pultrusion manufacturing process are landfilled, with additional costs to producers and suppliers. Hence, besides the evident environmental benefits, a viable and feasible solution for these wastes would also conduct to significant economic advantages.Design of experiments and data treatment were accomplish by means of full factorial design approach and analysis of variance ANOVA. Experimental results were promising toward the recyclability of GFRP waste materials as partial replacement of aggregates and reinforcement for PM materials, with significant improvements on mechanical properties of resultant mortars with regards to waste-free formulations.
A b s t r a c tIn this study, efforts were made in order to put forward an integrated recycling approach for the ther-moset based glass fibre reinforced polymer (GPRP) rejects derived from the pultrusion manufacturing industry. Both the recycling process and the development of a new cost-effective end-use application for the recyclates were considered. For this purpose, i) among the several available recycling techniques for thermoset based composite materials, the most suitable one for the envisaged application was selected (mechanical recycling); and ii) an experimental work was carried out in order to assess the added-value of the obtained recyclates as aggregates and reinforcement replacements into concrete-polymer com-posite materials. Potential recycling solution was assessed by mechanical behaviour of resultant GFRP waste modified concrete-polymer composites with regard to unmodified materials. In the mix design process of the new GFRP waste based composite material, the recyclate content and size grade, and the effect of the incorporation of an adhesion promoter were considered as material factors and systemat-ically tested between reasonable ranges. The optimization process of the modified formulations was supported by the Fuzzy Boolean Nets methodology, which allowed finding the best balance between material parameters that maximizes both flexural and compressive strengths of final composite.Comparing to related end-use applications of GFRP wastes in cementitious based concrete materials, the proposed solution overcome some of the problems found, namely the possible incompatibilities arisen from alkalis-silica reaction and the decrease in the mechanical properties due to high water-cement ratio required to achieve the desirable workability.Obtained results were very promising towards a global cost-effective waste management solution for GFRP industrial wastes and end-of-life products that will lead to a more sustainable composite materials industry.
In this paper the adequacy and the benefit of incorporating glass fibre reinforced polymer (GFRP) waste materials into polyester based mortars, as sand aggregates and filler replacements, are assessed. Different weight contents of mechanically recycled GFRP wastes with two particle size grades are included in the formulation of new materials. In all formulations, a polyester resin matrix was modified with a silane couplin g agent in order to improve binder-aggregates interfaces. The added value of the recycling solu-tion was assessed by means of both flexural and compressive strengths of GFRP admixed mortars with regard to those of the unmodified polymer mortars. Planning of experiments and data treatment were perfor med by means of full factorial design and through appropriate statistical tools based on analyses of variance (ANOVA).Results show that the partial replacement of sand aggregates by either type of GFRP recyclates improves the mechanical perfor mance of resultant polymer mortars. In the case of trial formulations modified with the coarser waste mix, the best results are achieved with 8% waste weight content, while for fine waste based polymer mortars, 4% in weight of waste content leads to the higher increases on mechanical strength s.This study clearly identifies a promising waste management solution for GFRP waste materials by developing a cost-effective end-use application for the recyclates, thus contributing to a more sustainable fibre-reinforced polymer composites industry.
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