The dynamic loading of the bearing structure of the flat wagon from round pipes was investigated during transportation on the railway ferry. The main types of movements of the railway ferry with wagons located on its decks are taken into account. The research has been carried out on the strength of the bearing structure of the flat wagon by the finite element method. The coefficient of the reserve for the fatigue strength of the bearing structure is calculated, taking into account the action of cyclic loads in the conditions of sea disturbance.
In order to reduce the cost of designing and manufacturing of the new-generation open wagons, it is proposed to construct their carrying systems from round pipes. In order to exploit the proposed designs of wagons in international rail-water communication, it is assumed that they will be equipped with assemblies for fastening of chain binders. The maximal values of accelerations, as components of dynamic load acting on open wagons, made from round pipes during their transportation on a railway ferry, are determined. It is established that when moving the body in the vertical direction for a wagon located on the upper deck, the maximum acceleration value is 0.84g, with angular displacement relative to the transverse axis for the extreme from the anchor point of the wagon body - is 0.1 g, with angular displacement around the longitudinal axis for the extreme from the bulwark of the body of the wagon - is 0.24g. The conducted researches will enable increased efficiency of operation of open wagons through international transport corridors.
Dynamic load of the improved hatch cover construction for universal open-box type wagon is researched, taking in to account the worse loading scheme-impact of 150 kg cargo from height of 3000 mm. In the case of improved hatch cover construction, dynamic load character reduction up to 50% can be reached, compare to conventional one. Hatch cover model of proposed construction for strength calculation was created. Strength calculation is done by finite-elements method in Cosmos Works software. Calculation of hatch cower durability, considering symmetrical and asymmetrical load cycle are carried out. In the proposed construction, areas with maximum equivalent stresses caused by usual operational load are defined. Results of conducted research can be useful for projection of new wagon generation with improved technical, economical and operational parameters.
The mathematical modelling of the dynamic loading of the container-tank during maneuvering collision of the flat wagon has made it possible to obtain an accurate value of the accelerations acting on its supporting structure. At the same time, possible movements of the tank-container relative to the frame of the flat wagons due to the presence of a technological gap in the pair “fitting stop-fitting” are taken into account. It is established that this acceleration, which is a component of the dynamic load, exceeds the one permitted by the regulatory documents. A computer simulation of the dynamic loading of the tank container in the CosmosWorks software environment was also carried out. The calculation was carried out using the finite element method. The results of the simulation made it possible to determine the distribution fields of the accelerations acting on the supporting structure of the tank-container during the shunting of the flat wagon, as well as their numerical values. Checking the adequacy of the mathematical and computer models using the Fisher criterion allowed us to conclude that the hypothesis of adequacy is not rejected.
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